Abstract: A process diagnosis system includes a digital twin calculation unit, a process diagnosis calculation unit, and a remote calculation analysis unit. The digital twin calculation unit obtains a vibration-related parameter and a cutting-related parameter of a processing device, and performs a simulation calculation for the vibration-related parameter, the cutting-related parameter and a three-dimensional model corresponding to the processing device to generate a three-dimensional calculation result. The process diagnosis calculation unit receives a three-dimensional calculation result and displays the three-dimensional calculation result. The remote calculation analysis unit receives the three-dimensional calculation result, and performs a simulation analysis for the three-dimensional calculation result to generate an analysis result.

Abstract: A process diagnosis system includes a digital twin calculation unit, a process diagnosis calculation unit, and a remote calculation analysis unit. The digital twin calculation unit obtains a vibration-related parameter and a cutting-related parameter of a processing device, and performs a simulation calculation for the vibration-related parameter, the cutting-related parameter and a three-dimensional model corresponding to the processing device to generate a three-dimensional calculation result. The process diagnosis calculation unit receives a three-dimensional calculation result and displays the three-dimensional calculation result. The remote calculation analysis unit receives the three-dimensional calculation result, and performs a simulation analysis for the three-dimensional calculation result to generate an analysis result.

Abstract: A motion control system and a motion control method are provided. The motion control method includes: sending a plurality of machining commands to a second controller by a first controller at a cloud; storing the plurality of machining commands in a buffer by the second controller; and operating the machine tool according to the plurality of machining commands stored in the buffer. As such, when poor communication occurs between the first controller and the second controller, the second controller causes the buffer to send a deceleration command to the machine tool so as to cause the machine tool to operate at a reduced speed, thereby avoiding unexpected motion such as sudden shutdown of the machine tool and damage to machined products.

Abstract: A method for capturing a tool path, applicable to a machine tool having a controller and furnished with a tooling, includes the steps of: obtaining a data update frequency of the controller; calculating a feed rate of the controller, determining whether or not the feed rate is obtained, going to next step if positive, and going to the previous step if negative; reading G-codes of the controller to confirm the feed rate; and, based on the confirmed feed rate, recording machine coordinates transmitted from the controller for synthesizing a tool path file. The tool path file is used for simulation and analysis of machining of the machine tool. In addition, a device for capturing the tool path is also provided.

Abstract: A motion control system and a motion control method are provided. The motion control method includes: sending a plurality of machining commands to a second controller by a first controller at a cloud; storing the plurality of machining commands in a buffer by the second controller; and operating the machine tool according to the plurality of machining commands stored in the buffer. As such, when poor communication occurs between the first controller and the second controller, the second controller causes the buffer to send a deceleration command to the machine tool so as to cause the machine tool to operate at a reduced speed, thereby avoiding unexpected motion such as sudden shutdown of the machine tool and damage to machined products.

Abstract: A device for dynamically generating numerical controller software of machine tool includes a software function-specification managing unit, a function-module storage unit and a function-module composing unit. The software function-specification managing unit is to produce a text description file describing function modules required by the numerical controller software, and then for performing specification analysis upon the text description file to generate a function module table including the function modules. The function-module storage unit is to memorize and manage the function modules, wherein the function-module storage unit confirms whether or not the function-module storage unit has been furnished with the f function modules required by the numerical controller software. The function-module composing unit is to retrieve the required function modules from the function-module storage unit, and further to set the connection among the function modules to compose the numerical controller software.

Abstract: A device for dynamically generating numerical controller software of machine tool includes a software function-specification managing unit, a function-module storage unit and a function-module composing unit. The software function-specification managing unit is to produce a text description file describing function modules required by the numerical controller software, and then for performing specification analysis upon the text description file to generate a function module table including the function modules. The function-module storage unit is to memorize and manage the function modules, wherein the function-module storage unit confirms whether or not the function-module storage unit has been furnished with the f function modules required by the numerical controller software. The function-module composing unit is to retrieve the required function modules from the function-module storage unit, and further to set the connection among the function modules to compose the numerical controller software.

Abstract: A method for capturing a tool path, applicable to a machine tool having a controller and furnished with a tooling, includes the steps of: obtaining a data update frequency of the controller; calculating a feed rate of the controller, determining whether or not the feed rate is obtained, going to next step if positive, and going to the previous step if negative; reading G-codes of the controller to confirm the feed rate; and, based on the confirmed feed rate, recording machine coordinates transmitted from the controller for synthesizing a tool path file. The tool path file is used for simulation and analysis of machining of the machine tool. In addition, a device for capturing the tool path is also provided.

Abstract: A modeling method of a cutting force model is provided, including: using a cutting tool to cut a unidirectional fiber reinforced polymer along a circular path; using a measurement member to measure the cutting force on the cutting tool corresponding to the angle between the feeding direction of the cutting tool and the fiber direction of the unidirectional fiber reinforced polymer; and obtaining the functions of the cutting force coefficients in a formula according to the measurement result of the measurement member. With the modeling method, a mechanistic force model can be rapidly established to predict approximate cutting forces of the cutting tool in use.

Abstract: A machining parameter automatic generation system includes a geometric data capturing module, a feature recognition learning network and a machining parameter learning network. The geometric data capturing module captures a geometric shape of a workpiece to generate a candidate feature list. The feature recognition learning network trains the candidate feature list according to a first neural network model to obtain an applicable feature list. The machining parameter learning network trains the applicable feature list and the candidate machining parameter according to a second neural network model to obtain an applicable machining parameter. The applicable machining parameter is used to generate a machining program, and the machining program is read by a machine tool for processing.

Abstract: A machining parameter automatic generation system includes a geometric data capturing module, a feature recognition learning network and a machining parameter learning network. The geometric data capturing module captures a geometric shape of a workpiece to generate a candidate feature list. The feature recognition learning network trains the candidate feature list according to a first neural network model to obtain an applicable feature list. The machining parameter learning network trains the applicable feature list and the candidate machining parameter according to a second neural network model to obtain an applicable machining parameter. The applicable machining parameter is used to generate a machining program, and the machining program is read by a machine tool for processing.

Abstract: A tool monitoring method and a tool monitoring system are provided. The tool monitoring method includes extracting a first data and a second data of a tool of a machine tool, simulating and analyzing the first data to generate a comparison value, calculating the second data to obtain an actual value, and integrating and comparing the comparison value with the actual value to produce a comparison result for monitoring the operating condition of the tool.

Abstract: An apparatus and method for transforming NC programs are provided, and the apparatus is electrically connected to a controller configured to, according to a NC program, command a machine to drive a cutting tool to cut a workpiece. The apparatus includes a triggering module, a coordinate position processing module, and a storage module. The triggering module is electrically connected to the controller. The coordinate position processing module is electrically connected to the controller and the triggering module. The storage module is electrically connected to the coordinate position processing module. The triggering module triggers the controller to execute the NC program in a single block mode. The coordinate position processing module is triggered by the triggering module to acquire at least one coordinate position from the controller. The storage module stores the at least one coordinate position. The triggering module simultaneously triggers the controller and the coordinate position processing module.

Abstract: An apparatus for providing a feedback force includes a calculating unit and a force feedback displacement controller. The calculating unit receives relative position information of a first object and a second object and geometric information of the first object and the second object. If the first object and the second object are not in contact, the calculating unit calculates a force feedback value based on the relative position information and the geometric information. The force feedback displacement controller outputs a displacement command, and receives the force feedback value. The displacement command allows the first object to move with respect to the second object. The force feedback displacement controller includes a displacement unit that generates the displacement command based on an operation of a user, and a force feedback unit that provides a feedback force to the displacement unit based on the force feedback value.

Abstract: A system and a method for optimizing machining force of NC program is disclosed. The system includes a tool path acquisition unit and a NC program optimizing unit; the tool path acquisition unit is for acquiring a coordinate set of points composed by a coordinate information outputted by a controller, and modifying with respect to the coordinate set of points so as to form a tool path; the NC program optimizing unit is for analyzing machining force in accordance with the tool path, a tool information, a workpiece information and a machine tool characteristic information, and modifying with modified processing feed rates to generate an optimized NC program.

Abstract: A system and a method for optimizing machining force of NC program is disclosed. The system includes a tool path acquisition unit and a NC program optimizing unit; the tool path acquisition unit is for acquiring a coordinate set of points composed by a coordinate information outputted by a controller, and modifying with respect to the coordinate set of points so as to form a tool path; the NC program optimizing unit is for analyzing machining force in accordance with the tool path, a tool information, a workpiece information and a machine tool characteristic information, and modifying with modified processing feed rates to generate an optimized NC program.

Abstract: A feedback control numerical machine tool and a method thereof are provided. The machine tool includes at least two spindles, an acoustic frequency detecting module, at least two spindle position detecting modules, and a control module. The spindles machine a workpiece. The acoustic frequency detecting module detects an acoustic frequency of the spindles when machining the workpiece. The spindle position detecting modules detects position information of the spindles when machining the workpiece. The control module acquires the acoustic frequency and the position information of the spindles, monitors whether any of the spindles chatters according to the acoustic frequency of the spindles, and performs chattering avoidance to the spindle that chatters according to the position information of the spindles. As such, the present disclosure performs chattering monitoring to a plurality of spindles and avoids the chattering immediately.

Abstract: A chatter avoidance method and device is provided, including steps of: providing a stable operating condition plot; partially removing a first layer of a workpiece with a predetermined first removal depth according to a safe removal depth of the stable operating condition plot and sensing a chatter caused by the removal operation; if no chatter is sensed, completing the removal operation, otherwise, continuing to partially remove the first layer with a second removal depth less than the predetermined first removal depth; and determining a minimum removal depth according to the removal operation, and removing a last layer of the workpiece with a last removal depth less than or equal to the minimum removal depth, allowing the workpiece to have a target thickness. The disclosure prevents a chatter from continuously occurring without requiring a shut-down and thereby maintains a desired production rate.

Abstract: A machine tool and a feed saddle structure thereof are provided. The feed saddle structure includes: a fixed column having a first vertical side and a horizontal side adjacent to the first vertical side; a feed saddle having a second vertical side corresponding in position to the first vertical side of the fixed column, and a bottom portion being adjacent to the second vertical side and corresponding in position to the horizontal side of the fixed column; a first guide rail and a second guide rail disposed on the first vertical side and the horizontal side of the fixed column, respectively; and a first slider and a second slider disposed on the second vertical side and the bottom portion of the feed saddle, respectively, and engaged with the first guide rail and the second guide rail, respectively, thereby increasing the dynamic and static rigidity of the machine tool.

Abstract: An apparatus and method for transforming NC programs are provided, and the apparatus is electrically connected to a controller configured to, according to a NC program, command a machine to drive a cutting tool to cut a workpiece. The apparatus includes a triggering module, a coordinate position processing module, and a storage module. The triggering module is electrically connected to the controller. The coordinate position processing module is electrically connected to the controller and the triggering module. The storage module is electrically connected to the coordinate position processing module. The triggering module triggers the controller to execute the NC program in a single block mode. The coordinate position processing module is triggered by the triggering module to acquire at least one coordinate position from the controller. The storage module stores the at least one coordinate position. The triggering module simultaneously triggers the controller and the coordinate position processing module.