Patents by Inventor Shushi Ikeda
Shushi Ikeda has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7553380Abstract: Disclosed is a dual-phase steel sheet having low yield ratio, excellent in the balance for strength-elongation and for strength-stretch flange formability, and also excellent in bake hardening property containing (on the mass % basis). C: 0.01-0.20%, Si: 0.5% or less, Mn: 0.5-3%, sol.Al: 0.06% or less (inclusive 0%), P: 0.15% or less (exclusive 0%), and S: 0.02% or less (inclusive 0?), and in which the matrix phase contains tempered martensite; tempered martensite and ferrite; tempered bainite; or tempered bainite and ferrite, and the second phase comprises 1 to 30% of martensite at an area ratio based on the entire structure.Type: GrantFiled: October 3, 2006Date of Patent: June 30, 2009Assignee: Kobe Steel, Ltd.Inventors: Shushi Ikeda, Hiroshi Akamizu, Shunichi Hashimoto, Takahiro Kashima, Tatsuya Asai
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Patent number: 7438770Abstract: The present invention provides a high strength steel used for spring steel that has excellent hydrogen embrittlement resistance. The high strength steel which spring steel having excellent hydrogen embrittlement resistance comprises 0.20 to 0.60% of C, 1.0 to 3.0% of Si, 1.0 to 3.5% of Mn, higher than 0% and not higher than 1.5% of Al, 0.15% or less P, 0.02% or less S, and balance of iron and inevitable impurities and the structure includes: 1% or more residual austenite; 80% or more in total of bainitic ferrite and martensite; and 10% or less (may be 0%) in total content of ferrite and pearlite in the proportion of area to the entire structure, and also the mean axis ratio (major axis/minor axis) of the residual austenite grains is 5 or higher and the steel tensile strength is 1860 MPa or higher.Type: GrantFiled: January 27, 2006Date of Patent: October 21, 2008Assignees: Kobe Steel, Ltd., Shinshu TLO Co., Ltd.Inventors: Fumio Yuse, Kenji Saito, Shushi Ikeda, Koichi Sugimoto
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Publication number: 20080251160Abstract: A high-strength cold-rolled steel sheet excellent in uniform elongation, including in percent by mass: 0.10-0.28% of C; 1.0-2.0% of Si; and 1.0-3.0% of Mn, and the structures of the same having the space factors below to the entire structure: 30-65% of bainitic ferrite; 30-50% of polygonal ferrite; and 5-20% of residual austenite.Type: ApplicationFiled: March 28, 2006Publication date: October 16, 2008Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd), Shinshu Tlo Co., Ltd.Inventors: Hiroshi Akamizu, Yoichi Mukai, Shushi Ikeda, Koichi Sugimoto
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Patent number: 7413617Abstract: The present invention provide a TRIP-type composite structure steel plate of the TPF steel type in which elongation and stretch flange formability at room temperature are improved by controlling the morphology of the second-phase structure. In a composite structure sheet steel comprising 0.02 to 0.12% C, 0.5 to 2.0% Si+Al and 1.0 to 2.0% Mn, with the remainder being Fe and unavoidable impurities, and comprising 80% or more polygonal ferrite (steel structure space factor) and 1 to 7% retained austenite, with the remainder being bainite and/or martensite, wherein the elongation and stretch flange formability of the composite sheet steel are improved by reducing the number of bulky, massive second phases with an aspect ratio of 1:3 or less and a mean grain size of 0.5 ?m or more in the second phase of this composite structure, which comprises retained austenite and martensite.Type: GrantFiled: December 1, 2005Date of Patent: August 19, 2008Assignees: Kabushiki Kaisha Kobe Seiko Sho, Shinshu TLO Co., Ltd.Inventors: Shushi Ikeda, Koichi Sugimoto, Yoichi Mukai, Hiroshi Akamizu
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Publication number: 20080092996Abstract: A high-strength forged part is disclosed which comprises a base phase structure, comprising 30% or more of ferrite in terms of a space factor, and a second phase structure, comprising bainite and/or martensite, and retained austenite having an average grain diameter of 5 ?m or less and a content represented by 50X[C]<[V?R]<150x[C], wherein [V?R] represents a space factor of the retained austenite (?R) and [C] represents the mass % of C in the forged part. Furthermore, a high-strength forged part is disclosed which comprises a base phase structure, comprising 50% or more of tempered bainite or tempered martensite in terms of a space factor, and a second phase structure, comprising martensite and 3% to 30% retained austenite in terms of a space factor, wherein the portion of the retained austenite and martensite having an aspect ratio of 2 or less is 25% or less in terms of a space factor.Type: ApplicationFiled: October 18, 2007Publication date: April 24, 2008Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Shushi Ikeda, Koichi Makii, Hiroshi Akamizu, Yoichi Mukai, Koh-ichi Sugimoto
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Patent number: 7314532Abstract: A high-strength forged part is disclosed which comprises a base phase structure, comprising 30% or more of ferrite in terms of a space factor, and a second phase structure, comprising bainite and/or martensite, and retained austenite having an average grain diameter of 5 ?m or less and a content represented by 50×[C]<[V?R]<150×[C], wherein [V?R] represents a space factor of the retained austenite (?R) and [C] represents the mass % of C in the forged part. Furthermore, a high-strength forged part is disclosed which comprises a base phase structure, comprising 50% or more of tempered bainite or tempered martensite in terms of a space factor, and a second phase structure, comprising martensite and 3% to 30% retained austenite in terms of a space factor, wherein the portion of the retained austenite and martensite having an aspect ratio of 2 or less is 25% or less in terms of a space factor.Type: GrantFiled: February 25, 2004Date of Patent: January 1, 2008Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Shushi Ikeda, Koichi Makii, Hiroshi Akamizu, Yoichi Mukai, Koh-ichi Sugimoto
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Publication number: 20070023113Abstract: Disclosed is a dual-phase steel sheet having low yield ratio, excellent in the balance for strength-elongation and for strength-stretch flange formability, and also excellent in bake hardening property containing (on the mass % basis). C: 0.01-0.20%, Si: 0.5% or less, Mn: 0.5-3%, sol.Al: 0.06% or less (inclusive 0%), P: 0.15% or less (exclusive 0%), and S: 0.02% or less (inclusive 0?), and in which the matrix phase contains tempered martensite; tempered martensite and ferrite; tempered bainite; or tempered bainite and ferrite, and the second phase comprises 1 to 30% of martensite at an area ratio based on the entire structure.Type: ApplicationFiled: October 3, 2006Publication date: February 1, 2007Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd)Inventors: Shushi Ikeda, Hiroshi Akamizu, Shunichi Hashimoto, Takahiro Kashima, Tatsuya Asai
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Patent number: 7090731Abstract: A high strength steel sheet having (2-1) a base phase structure, the base phase structure being tempered martensite or tempered bainite and accounting for 50% or more in terms of a space factor relative to the whole structure, or the base phase structure comprising tempered martensite or tempered bainite which accounts for 15% or more in terms of a space factor relative to the whole structure and further comprising ferrite, the tempered martensite or the tempered bainite having a hardness which satisfies the relation of Vickers hardness (Hv)?500[C]+30[Si]+3[Mn]+50 where [ ] represents the content (mass %) of each element, and (2-2) a second phase structure comprising retained austenite which accounts for 3 to 30% in terms of a space factor relative to the whole structure and optionally further comprising bainite and/or martensite, the retained austenite having a C concentration (C?R) of 0.8% or more.Type: GrantFiled: January 31, 2002Date of Patent: August 15, 2006Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takahiro Kashima, Shunichi Hashimoto, Shushi Ikeda, Hiroshi Akamizu, Koh-ichi Sugimoto, Akihiko Nagasaka, Akinobu Kanda, Ryo Kikuchi
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Publication number: 20060169367Abstract: The present invention provides a high strength steel used for spring steel that has excellent hydrogen embrittlement resistance. The high strength steel which spring steel having excellent hydrogen embrittlement resistance comprises 0.20 to 0.60% of C, 1.0 to 3.0% of Si, 1.0 to 3.5% of Mn, higher than 0% and not higher than 1.5% of Al, 0.15% or less P, 0.02% or less S, and balance of iron and inevitable impurities and the structure includes: 1% or more residual austenite; 80% or more in total of bainitic ferrite and martensite; and 10% or less (may be 0%) in total content of ferrite and pearlite in the proportion of area to the entire structure, and also the mean axis ratio (major axis/minor axis) of the residual austenite grains is 5 or higher and the steel tensile strength is 1860 MPa or higher.Type: ApplicationFiled: January 27, 2006Publication date: August 3, 2006Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO(Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Fumio Yuse, Kenji Saito, Shushi Ikeda, Koichi Sugimoto
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Publication number: 20060169366Abstract: The present invention provides a high strength bolt that has excellent hydrogen embrittlement resistance. The high strength bolt having excellent hydrogen embrittlement resistance which bolt comprises 0.20 to 0.60% of C, 1.0 to 3.0% of Si, 1.0 to 3.5% of Mn, higher than 0% and not higher than 1.5% of Al, 0.15% or less P, 0.02% or less S, and balance of iron and inevitable impurities, and the structure includes: 1% or more residual austenite; 80% or more in total content of bainitic ferrite and martensite; and 10% or less (may be 0%) in total content of ferrite and pearlite in the proportion of area to the entire structure, and also the mean axis ratio (major axis/minor axis) of the residual austenite grains is 5 or higher and the bolt has tensile strength of 1180 MPa or higher.Type: ApplicationFiled: January 27, 2006Publication date: August 3, 2006Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Fumio Yuse, Kenji Saito, Shushi Ikeda, Koichi Sugimoto
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Publication number: 20060137769Abstract: The present invention provides a high strength thin steel sheet that has high hydrogen embrittlement resisting property and high workability. The high strength thin steel sheet having high hydrogen embrittlement resisting property has a metallurgical structure after stretch forming process to elongate 3% comprises: (i) 1% or more residual austenite; 80% or more in total of bainitic ferrite and martensite; and 9% or less (may be 0%) in total of ferrite and pearlite in terms of proportion of area to the entire structure, wherein the mean axis ratio (major axis/minor axis) of the residual austenite grains is 5 or higher, or (ii) 1% or more residual austenite in terms of proportion of area to the entire structure; mean axis ratio (major axis/minor axis) of the residual austenite grains is 5 or higher; mean length of minor axes of the residual austenite grains is 1 ?m or less; minimum distance between the residual austenite grains is 1 ?m or less; and the steel has tensile strength of 1180 MPa or higher.Type: ApplicationFiled: December 27, 2005Publication date: June 29, 2006Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO(Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Fumio Yuse, Shushi Ikeda, Yoichi Mukai, Hiroshi Akamizu, Junichiro Kinugasa, Kenji Saito, Koichi Sugimoto, Tomohiko Hojo
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Publication number: 20060137768Abstract: The purpose of the present invention is to provide a high strength thin steel sheet that has high hydrogen embrittlement resisting property. In order to achieve the above purpose, a high strength thin steel sheet having high hydrogen embrittlement resisting property comprises: C: 0.10 to 0.25%; Si: 1.0 to 3.0%; Mn: 1.0 to 3.5%; P: 0.15% or less; S: 0.02% or less; and Al: 1.5% or less (higher than 0%) in terms of percentage by weight, with balance of iron and inevitable impurities; and the metal structure comprises: residual austenite; 1% by area or more in proportion to the entire structure; bainitic ferrite and martensite: 80% or more in total; and ferrite and pearlite: 9% or less (may be 0%) in total, while the mean axis ratio (major axis/minor axis) of said residual austenite grains is 5 or higher, and the steel has tensile strength of 1180 MPa or higher.Type: ApplicationFiled: December 27, 2005Publication date: June 29, 2006Applicants: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Fumio Yuse, Shushi Ikeda, Yoichi Mukai, Hiroshi Akamizu, Junichiro Kinugasa, Kenji Saito, Koichi Sugimoto, Tomohiko Hojo
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Publication number: 20060130937Abstract: The present invention provide a TRIP-type composite structure steel plate of the TPF steel type in which elongation and stretch flange formability at room temperature are improved by controlling the morphology of the second-phase structure. In a composite structure sheet steel comprising 0.02 to 0.12% C, 0.5 to 2.0% Si+Al and 1.0 to 2.0% Mn, with the remainder being Fe and unavoidable impurities, and comprising 80% or more polygonal ferrite (steel structure space factor) and 1 to 7% retained austenite, with the remainder being bainite and/or martensite, wherein the elongation and stretch flange formability of the composite sheet steel are improved by reducing the number of bulky, massive second phases with an aspect ratio of 1:3 or less and a mean grain size of 0.5 ?m or more in the second phase of this composite structure, which comprises retained austenite and martensite.Type: ApplicationFiled: December 1, 2005Publication date: June 22, 2006Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO, SHINSHU TLO CO., LTD.Inventors: Shushi Ikeda, Koichi Sugimoto, Yoichi Mukai, Hiroshi Akamizu
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Patent number: 7008488Abstract: A high-strength steel sheet comprises carbon: 0.06 to 0.25 mass %, Si: 0.5 to 3.5 mass % and Mn: 0.7 to 4 mass %. Its mother structure is ferrite, its second phase structure comprises martensite and the residual austenite and the second phase structure measured by image analysis has an area fraction of 25% or less based on the total structure. The steel sheet satisfies the following requirements (1) to (3): (1) the volume fraction (Vt?hd R) of the residual austenite is 5% or more; (2) the ratio (SF?R/Vt?R) of the area fraction (SF?R) of the residual austenite within ferrite to Vt?R is 0.65 or more; and (3) the ratio [?2/(?1+?R)] of the space factor (?2) of martensite to the second phase structure (?1+?R) is 0.25 to 0.60. The steel sheet has excellent balance between strength and local elongation, and a low yield ratio.Type: GrantFiled: July 9, 2003Date of Patent: March 7, 2006Assignee: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hiroshi Akamizu, Shushi Ikeda, Koichi Makii
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Publication number: 20050247378Abstract: To provide a high-strength cold rolled steel sheet that has well-balanced tensile strength and elongation as well as well-balanced tensile strength and stretch-flangeability, and a plated steel sheet manufactured by plating the steel sheet. The high-strength cold rolled steel sheet contains: 0.10 to 0.28% of C, 1.0 to 2.0% of Si, 1.0 to 3.0% of Mn, and 0.03 to 0.10% of Nb in terms of % by mass, wherein the content of Al is controlled to 0.5 or less, the content of P is controlled to 0.15% or less, and the content of S is controlled to 0.02% or less, and wherein residual austenite accounts for 5 to 20%, bainitic ferrite accounts for 50% or more, and polygonal ferrite accounts for 30% or less (containing 0%), of the entire structure, and wherein a mean number of residual austenite blocks is 20 or more as determined when the random area (15 ?m×15 ??m) is observed by EBSP (electron back scatter diffraction pattern).Type: ApplicationFiled: April 21, 2005Publication date: November 10, 2005Applicants: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Shushi Ikeda, Yoichi Mukai, Hiroshi Akamizu, Koichi Makii, Koichi Sugimoto, Shunichi Hashimoto, Kenji Saito
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Publication number: 20050161134Abstract: To provide a high strength and low yield ratio cold rolled steel sheet having high elongation property and high flange drawing property, or a plated steel sheet made by plating the same. The high strength and low yield ratio cold rolled steel sheet or the plated steel sheet made by plating the same has such a constitution as 0.10 to 0.25% of C, 1.0 to 2.0% of Si and 1.5 to 3.0% of Mn, are contained in terms of weight percentage, while other elements are controlled such as Al within 0.2%, P within 0.15% and S within 0.02%, with residual austenite occupying at least 5%, bainitic ferrite occupying at least 60% (preferably 80% or more), and polygonal ferrite within 20% (containing 0%), so that a tensile strength is 980 MPa or higher, while an elongation (El in %), a flange drawing property (? in %), a tensile strength (TS in MPa) and a yield strength (YP in MPa) satisfy the following inequality (1): [(El×?×TS)/YP]?645.Type: ApplicationFiled: January 28, 2005Publication date: July 28, 2005Applicants: SHINSHU TLO CO., LTD., KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Shushi Ikeda, Hiroshi Akamizu, Koichi Makii, Yoichi Mukai, Koichi Sugimoto
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Publication number: 20050150580Abstract: The present invention provides an ultra-high strength steel sheet having excellent hydrogen embrittlement resistance, which includes: 0.06 to 0.6% of C; 0.5 to 3% of Si+Al; 0.5 to 3% of Mn; 0.15% or lower of P; and 0.02% or lower of S in terms of mass percentage, and also includes 3% or higher of residual austenite structure, 30% or higher of bainitic ferrite structure, and preferably 50% or lower of polygonal ferrite in terms of an areal ratio to the entire structure, wherein a mean grain size of bainite blocks is smaller than 20 ?m as determined by comparing observations of the same region of the bainitic ferrite structure by EBSP (electron back scatter diffraction pattern) and SEM.Type: ApplicationFiled: January 7, 2005Publication date: July 14, 2005Applicants: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.), SHINSHU TLO CO., LTD.Inventors: Hiroshi Akamizu, Shushi Ikeda, Koichi Makii, Yoichi Mukai, Koichi Sugimoto
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Publication number: 20040226635Abstract: A high-strength forged part is disclosed which comprises a base phase structure, comprising 30% or more of ferrite in terms of a space factor, and a second phase structure, comprising bainite and/or martensite, and retained austenite having an average grain diameter of 5 &mgr;m or less and a content represented by 50×[C]<[V&ggr;R]<150×[C], wherein [V&ggr;R] represents a space factor of the retained austenite (&ggr;R) and [C] represents the mass % of C in the forged part. Furthermore, a high-strength forged part is disclosed which comprises a base phase structure, comprising 50% or more of tempered bainite or tempered martensite in terms of a space factor, and a second phase structure, comprising martensite and 3% to 30% retained austenite in terms of a space factor, wherein the portion of the retained austenite and martensite having an aspect ratio of 2 or less is 25% or less in terms of a space factor.Type: ApplicationFiled: February 25, 2004Publication date: November 18, 2004Applicant: KABUSHIKI KAISHA KOBE SEIKO SHOInventors: Shushi Ikeda, Koichi Makii, Hiroshi Akamizu, Yoichi Mukai, Koh-ichi Sugimoto
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Publication number: 20040159373Abstract: A steel sheet with excellent bendability in which the main structure is composed of retained austenite (5-30 area %) and ferrite (no less than 50 area %) such that there exist no more than 40 carbide grains per 2000 &mgr;m2 between the retained austenite and the ferrite. The steel sheet is suitable for automobiles which exhibits bending properties (bendability and tight bendability) even though its strength is as high as 600 to 1400 MPa.Type: ApplicationFiled: July 25, 2003Publication date: August 19, 2004Applicant: Kabushiki Kaisha Kobe Seiko Sho(Kobe Steel, Ltd.)Inventors: Shushi Ikeda, Koichi Makii, Hiroshi Akamizu
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Publication number: 20040074575Abstract: A high strength steel sheet having (2-1) a base phase structure, the base phase structure being tempered martensite or tempered bainite and accounting for 50% or more in terms of a space factor relative to the whole structure, or the base phase structure comprising tempered martensite or tempered bainite which accounts for 15% or more in terms of a space factor relative to the whole structure and further comprising ferrite, the tempered martensite or the tempered bainite having a hardness which satisfies the relation of Vickers hardness (Hv)≧500[C]+30[Si]+3[Mn]+50 where [ ] represents the content (mass %) of each element, and (2-2) a second phase structure comprising retained austenite which accounts for 3 to 30% in terms of a space factor relative to the whole structure and optionally further comprising bainite and/or martensite, the retained austenite having a C concentration (C&ggr;R) of 0.8% or more.Type: ApplicationFiled: July 31, 2003Publication date: April 22, 2004Inventors: Takahiro Kashima, Shunichi Hashimoto, Shushi Ikeda, Hiroshi Akamizu, Koh-ichi Sugimoto, Akihiko Nagasaka, Akinobu Kanda, Ryo Kikuchi