Abstract: An activated carbon-containing sorbent is capable of selectively removing one or more selected gaseous components from a gas. The activated carbon-containing sorbent can be incorporated in a smoking article to remove one or more selected components from mainstream smoke. The activated carbon-containing sorbent can be a composite including one or more molecular sieve materials. Methods of making the activated carbon-containing sorbent, cigarette filters and smoking articles including the activated carbon-containing sorbent, as well as methods for smoking a cigarette comprising the activated carbon-containing sorbent, are provided.

Abstract: A smoking article such as a cigarette comprises a tobacco rod and a filter component having a cavity filled with spherical beaded carbon. As mainstream tobacco smoke is drawn through the filter component, targeted gas phase smoke constituents are removed as the smoke passes through the carbon. During the filter manufacturing process the spherical beaded carbon flows like a liquid and substantially completely fills the cavity. Point-to-point contact between the spherical beads together with substantially complete filling of the cavity produces minimal channeling of ambulatory gas phase as well as maximum contact between the gas phase and the carbon surface of the spherical beads during smoking.

Abstract: A method of producing a multi-modal pore distribution activated carbon is provided herein by preparing a solution comprising a polymer precursor, mixing an additional material with the polymer precursor in the solution, cross-linking the polymer precursor with the additional material mixed therein, carbonizing the mixture of the polymer precursor and the additional material, and activating the carbonized mixture to form a multi-modal pore distribution activated carbon. The multi-modal pore distribution activated carbon can include pores less than 20 ? and greater than 30 ? or 500 ? depending upon the sorption properties desired, wherein the pore distribution of the activated carbon can be tailored to provide predetermined kinetics and/or gaseous constituent equilibrium isotherms.

Abstract: A smoking article includes a cylinder of smoking material having at least one hollow tube having a heat conductive wall within the cylinder of smoking material and a filter system attached to the cylinder of smoking material. The filter system includes an adsorbent material therein. The at least one hollow tube extends from within the cylinder of smoking material through the adsorbent material. At least one flavorant material is retained within the at least one hollow tube, and upon exposure to heat from the heat conductive wall of the hollow tube the flavorant material releases a flavorant.

Abstract: A smoking article having a cylindrical tube of smokable material having an outer wrapper, a concentric rod of smokable material coaxially positioned within the cylindrical tube of a smokable material, and an inner wrapper separating the cylindrical tube and the concentric rod. A filter attaches to the tobacco rod with an annular film positioned between the filter and the tobacco rod. The annular film increases the resistance-to-draw of the cylindrical tube during smoking.

Abstract: Disclosed is a carbon fiber with a template derived shape and method for making the same by (a) mixing a precursor with a fibrous template, (b) forming the mixture into a pre-determined shape, (c) curing the mixture to form a precursor composite, (d) carbonizing the precursor composite, and (e) decomposing the fibrous template.

Abstract: A component of a smoking article having tobacco beads. The tobacco beads can be located in a filter and/or a tobacco rod. The filter can be a multi-component filter, wherein an sorbent (preferably upstream) removes at least one constituent from mainstream tobacco smoke passing through the filter and downstream tobacco beads compensates for taste lost to the sorbent. The tobacco beads optionally include flavorants in addition to tobacco particulates. The tobacco beads can be located within a cavity in the filter or within the tow. This component can comprise additional flavors, which are released into the mainstream smoke under ambient conditions. The tobacco beads optionally include binders such as microcrystalline cellulose or other cellulosic material, which can be formed into a paste with tobacco powder and optionally with additional flavors. The paste can be extruded and spheronized to form the tobacco beads.

Abstract: Disclosed is a method for forming an article with template shaped channels by (a) mixing a precursor with a fibrous template, (b) forming the mixture into a pre-determined shape, (c) curing the mixture to form a precursor composite, (d) carbonizing the precursor composite, and (e) decomposing the fibrous template to yield a shaped carbon article with template shaped channels.

Abstract: A composite for use in smoking articles such as cigarettes is described comprising a zeolite membrane coated upon an activated carbon-containing substrate. The substrate may be a fiber, fabric, particle, granule or monolith. The composite is prepared by contacting zeolite precursors with the substrate and hydrothermally synthesizing the membrane upon the substrate. The substrate may be pretreated to provide activation sites for adhesion and growth of the membrane. By selection of the zeolite components, the composite may be tailored to selectively remove constituents of tobacco smoke while simultaneously controlling access to the substrate thereby prolonging the shelf life of the activated carbons.

Abstract: A smoking article such as a cigarette comprises a tobacco rod and a filter component having a cavity filled with spherical beaded carbon. As mainstream tobacco smoke is drawn through the filter component, targeted gas phase smoke constituents are removed as the smoke passes through the carbon. During the filter manufacturing process the spherical beaded carbon flows like a liquid and substantially completely fills the cavity. Point-to-point contact between the spherical beads together with substantially complete filling of the cavity produces minimal channeling of ambulatory gas phase as well as maximum contact between the gas phase and the carbon surface of the spherical beads during smoking.

Abstract: Smoking articles, filters, and methods for selectively removing selected components from tobacco smoke are disclosed. The smoking articles and filters include composites composed of a porous alumina and/or aluminosilicate matrix containing particles of activated carbon and zeolite molecular sieve adsorbents distributed throughout the matrix which can selectively remove selected components of tobacco smoke. The composites may be made by admixing the adsorbent mixture and a binder such as aluminum hydroxide or montmorillonite clay, adding an aqueous mineral acid to gel the mixture and drying and firing the gel paste. The proportions and adsorption capacities of the components can be selected to tailor the adsorption characteristics of the composites to selectively remove targeted constituents such as acrolein and 1,3-butadiene in tobacco smoke. Methods for making filters and smoking articles using the composites, as well as methods for smoking products comprising the composites, are also provided.

Abstract: A surface-modified activated carbon is provided to reduce the amount of free fine carbon particles among the activated carbon. By surface-modifying the activated carbon with a layer, the activated carbon can have increased mechanical strength and the fine carbon particles among the activated carbon can be fastened to the layer. Therefore, the layer allows for the level of free fine carbon particles among the activated carbon to be reduced. Surface-modified activated carbon can be used in smoking articles so as to allow for adsorption by the activated carbon with reduced free fine carbon particles in the smoking article and the smoke produced.

Abstract: Smoking articles, filters, and methods for selectively removing selected components from tobacco smoke are disclosed. The smoking articles and filters include composites composed of a porous alumina and/or aluminosilicate matrix containing particles of activated carbon and zeolite molecular sieve adsorbents distributed throughout the matrix which can selectively remove selected components of tobacco smoke. The composites may be made by admixing the adsorbent mixture and a binder such as aluminum hydroxide or montmorillonite clay, adding an aqueous mineral acid to gel the mixture and drying and firing the gel paste. The proportions and adsorption capacities of the components can be selected to tailor the adsorption characteristics of the composites to selectively remove targeted constituents such as acrolein and 1,3-butadiene in tobacco smoke. Methods for making filters and smoking articles using the composites, as well as methods for smoking products comprising the composites, are also provided.

Abstract: A filter includes at least two monolithic sorbent segments and a mixing segment between the two monolithic sorbent segments. The monolithic sorbent segments comprise porous sorbent materials that are capable of selectively removing one or more selected gaseous constituents from a gas flow. The filter can be incorporated in a smoking article, such as a cigarette, to remove one or more selected constituents from mainstream smoke. Methods for making the filter and smoking articles including the filter, as well as methods for smoking a cigarette comprising the filter, are also provided.

Abstract: An activated carbon-containing sorbent is capable of selectively removing one or more selected gaseous components from a gas. The activated carbon-containing sorbent can be incorporated in a smoking article to remove one or more selected components from mainstream smoke. The activated carbon-containing sorbent can be a composite including one or more molecular sieve materials. Methods of making the activated carbon-containing sorbent, cigarette filters and smoking articles including the activated carbon-containing sorbent, as well as methods for smoking a cigarette comprising the activated carbon-containing sorbent, are provided.

Abstract: A cigarette filter for removing gas phase constituents from mainstream cigarette smoke as the smoke is drawn through the filter primarily comprises an activated carbon fiber filter section including a bundle of activated carbon fibers. Particulate adsorbent materials such as granules, beads or course powders may be dispersed amongst the activated carbon fibers to aid in removal of the gas phase constituents. Additionally, the activated carbon fiber filter section may be used in combination with a separate bed or beds of particulate adsorbent material. In one embodiment, the activated carbon fibers are positioned within a helical groove on the outside of a threaded rod within the activated carbon fiber filter section. Relatively smaller amounts of activated carbon fibers produce the same smoke constituent reduction as larger amounts of particulate adsorbent material.

Abstract: A smoking article such as a cigarette comprises a tobacco rod and a filter component having a cavity filled with spherical beaded carbon. As mainstream tobacco smoke is drawn through the filter component, targeted gas phase smoke constituents are removed as the smoke passes through the carbon. During the filter manufacturing process the spherical beaded carbon flows like a liquid and substantially completely fills the cavity. Point-to-point contact between the spherical beads together with substantially complete filling of the cavity produces minimal channeling of ambulatory gas phase as well as maximum contact between the gas phase and the carbon surface of the spherical beads during smoking.