Patents by Inventor Shuzo Kanzaki

Shuzo Kanzaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 7855162
    Abstract: The present invention provides a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high specific surface area porous cordierite body that is stable at high temperatures, and also provides methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body. The present invention relates to a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high temperature-stable, high specific surface area porous cordierite body comprising a porous structure having a prescribed porosity and formed of a needle-shaped cordierite crystal phase, and further relates to methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body, and by using porous cordierite constituted of needle-shaped crystals as a catalyst-supporting honeycomb structure, the present invention is able to inhibit sintering-induced reduction in the specific surface area.
    Type: Grant
    Filed: December 13, 2004
    Date of Patent: December 21, 2010
    Assignees: National Institute of Advanced Industrial Science and Technology, Denso Corporation, Nippon Soken, Inc.
    Inventors: Jayaseelan Daniel Doni, Hideki Kita, Naoki Kondo, Shunkichi Ueno, Tatsuki Ohji, Shuzo Kanzaki, Kazuhiko Koike, Takumi Suzawa, Tomohiko Nakanishi
  • Patent number: 7442661
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Grant
    Filed: December 29, 2006
    Date of Patent: October 28, 2008
    Assignees: National Institute of Advanced Industrial Science and Technology, Denki Kagku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Patent number: 7417002
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Grant
    Filed: October 29, 2007
    Date of Patent: August 26, 2008
    Assignees: National Institute of Advanced Industrial Science and Technology, Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Publication number: 20080063583
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Application
    Filed: October 29, 2007
    Publication date: March 13, 2008
    Applicants: Nat'l Inst. of Advanced Ind. Science and Tech., Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Publication number: 20070254804
    Abstract: The present invention provides a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a case material is a high specific surface area porous cordierite body that is stable at high temperatures, and also provides methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body. The present invention relates to a needle-shaped ceramic body and needle-shaped ceramic catalyst body in which a base material is a high temperature-stable, high specific surface area porous cordierite body comprising a porous structure having a prescribed porosity and formed of a needle-shaped cordierite crystal phase and further relates to methods of producing this needle-shaped ceramic body and needle-shaped ceramic catalyst body, and by using porous cordierite constituted of needle-shaped crystals as a catalyst-supporting honeycomb structure, the present invention is able to inhibit sintering-induced reduction in the specific surface area.
    Type: Application
    Filed: December 13, 2004
    Publication date: November 1, 2007
    Applicants: National Instof Adv Industrial Science and Tech, Denso Corporation, Nippon Soken, Inc
    Inventors: Jayaseelan Daniel Doni, Hideki Kita, Naoki Kondo, Shunkichi Ueno, Tatsuki Ohji, Shuzo Kanzaki, Kazuhiko Koike, Takumi Suzawa, Tomohiko Nakanishi
  • Publication number: 20070135292
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Application
    Filed: December 29, 2006
    Publication date: June 14, 2007
    Applicants: Nat'l Inst. of Advanced Ind. Science and Tech., Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi HIRAO, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Publication number: 20060247120
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Application
    Filed: June 30, 2006
    Publication date: November 2, 2006
    Applicants: Nat'l Inst. of Advanced Ind. Science and Tech., Denki Kagaku Kogyo Kabushiki Kaisha
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Publication number: 20060118409
    Abstract: The present invention relates to a chemical reaction system for efficiently excluding nitrogen oxides with low power consumption when excess oxygen is present in exhaust gas, to a method of use therefor, to an activation method therefor, and to a reaction method for oxidizing or reducing by the use of an oxidation-reduction reactor with high selectivity without the need to supply or exchange a reducing agent or oxidizing agent.
    Type: Application
    Filed: July 31, 2003
    Publication date: June 8, 2006
    Applicant: National Institute of Advanced Indudt Sci & Tec
    Inventors: Masanobu Awano, Yoshinobu Fujishiro, Jin Hae, Shuzo Kanzaki, Sergei Bredikhin, Shingo Katayama, Takuya Hiramatsu, Osamu Shiono
  • Publication number: 20060057292
    Abstract: The present invention provides a method of manufacturing a porous thick film of an oxide that has extremely few cracks and can be satisfactorily used as an oxygen partial pressure detecting part of an oxygen sensor.
    Type: Application
    Filed: December 22, 2003
    Publication date: March 16, 2006
    Applicant: National Institute of Adv. Industrial Sci. & Tech
    Inventors: Noriya Izu, Woosuck Shin, Ichiro Matsubara, Norimitsu Murayama, Yukihiko Yamauchi, Shuzo Kanzaki
  • Publication number: 20050059541
    Abstract: A boron carbide based sintered body having a four-point flexural strength of at least 400 MPa and a fracture toughness of at least 2.8 MPa·m1/2, which has the following two preferred embodiments. (1) A boron carbide-titanium diboride sintered body obtained by sintering a mixed powder of a B4C powder, a TiO2 powder and a C powder while reacting them under a pressurized condition and comprising from 95 to 70 mol % of boron carbide and from 5 to 30 mol % of titanium diboride, wherein the boron carbide has a maximum particle diameter of at most 5 ?m. (2) A boron carbide-chromium diboride sintered body containing from 10 to 25 mol % of CrB2 in B4C, wherein the sintered body has a relative density of at least 90%, boron carbide particles in the sintered body have a maximum particle diameter of at most 100 ?m, and the abundance ratio (area ratio) of boron carbide particles of from 10 to 100 ?m to boron carbide particles having a particle diameter of at most 5 ?m, is from 0.02 to 0.6.
    Type: Application
    Filed: November 6, 2002
    Publication date: March 17, 2005
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Suzuya Yamada
  • Publication number: 20040033394
    Abstract: It is an object to provide an aluminum oxide-based sintered body and a manufacturing method thereof, according to which all of wear resistance, strength and fracture toughness can be exhibited to a high degree in a single sintered body, and there is provided a method of manufacturing a multi-layer aluminum oxide sintered body having high strength and wear resistance as well as high fracture toughness, that has a structure of at least two layers in which a surface layer is a high-strength wear-resistant layer comprising isometric crystals having a small grain size, and an inner part is a high-fracture-toughness layer constituted from anisotropic crystals, the method comprising the steps of (1) preparing a layered body by forming a layer of an aluminum oxide material that has a purity of at least 90% and contains a grain growth inhibiting agent and a layer of an aluminum oxide material that has a purity of at least 90% and contains a grain growth promoting agent, (2) carrying out setting such that the sintering
    Type: Application
    Filed: June 11, 2003
    Publication date: February 19, 2004
    Applicant: National Inst. of Advanced Ind. Science and Tech.
    Inventors: Yu-ichi Yoshizawa, Kiyoshi Hirao, Yukihiko Yamauchi, Shuzo Kanzaki
  • Publication number: 20030136057
    Abstract: The present invention provides a novel polishing material with which silicon nitride ceramic and sialon ceramic can be polished at high efficiency through a tribochemical reaction, and a method for manufacturing thereof, said material is used for polishing a silicon nitride ceramic or sialon ceramic as a material being polished, through a tribochemical reaction, and consists of a ceramic sinter containing an element that causes the ceramic being polished to undergo a dissolution reaction at the grain boundary of the sinter, within the particles thereof, and/or in pores thereof.
    Type: Application
    Filed: November 13, 2002
    Publication date: July 24, 2003
    Applicant: National Inst. of Advanced Ind. Science and Tech.
    Inventors: Kiyoshi Hirao, Shuji Sakaguchi, Yukihiko Yamauchi, Shuzo Kanzaki, Takeshi Sato
  • Patent number: 5705449
    Abstract: A method for the production of a high-strength high-toughness silicon nitride sinter includes the steps of mixing a silicon nitride powder with a sintering additive, adding to the resultant mixture as seed particles 0.1 to 10% by volume, based on the amount of the mixture, of elongated single crystal .beta.-silicon nitride particles having a larger minor diameter than the average particle diameter of the silicon nitride powder and having an aspect ratio of at least 2, forming the resultant mixture so as to orient the elongated single crystal .beta.-silicon nitride particles as seed particles in a specific direction, and heating the green body to density it and simultaneously induce epitaxial growth of single crystal .beta.-silicon nitride particles, and a high-strength, high-toughness silicon nitride sinter obtained by the method.
    Type: Grant
    Filed: December 6, 1996
    Date of Patent: January 6, 1998
    Assignee: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Kiyoshi Hirao, Manuel E. Brito, Shuzo Kanzaki
  • Patent number: 5674793
    Abstract: A method for the production of a high-strength high-toughness silicon nitride sinter includes the steps of mixing a silicon nitride powder with a sintering additive, adding to the resultant mixture as seed particles 0.1 to 10% by volume, based on the amount of the mixture, of elongated single crystal .beta.-silicon nitride particles having a larger minor diameter than the average particle diameter of the silicon nitride powder and having an aspect ratio of at least 2, forming the resultant mixture so as to orient the elongated single crystal .beta.-silicon nitride particles as seed particles in a specific direction, and heating the green body to density it and simultaneously induce epitaxial growth of single crystal .beta.-silicon nitride particles, and a high-strength, high-toughness silicon nitride sinter obtained by the method.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: October 7, 1997
    Assignee: Agency of Industrial Science and Technology, Ministry of International Trade & Industry
    Inventors: Kiyoshi Hirao, Manuel E. Brito, Shuzo Kanzaki
  • Patent number: 5447894
    Abstract: A sintered ceramic article formed mainly of alumina, having a chemical composition of from 1 to 10% by weight of La.sub.2 O.sub.3, from 0.01 to 0.1% by weight of SiO.sub.2, and the balance of Al.sub.2 O.sub.3 and containing these components in the form of corundum (.alpha.-Al.sub.2 O.sub.3) and lanthanum .beta.-alumina (La.sub.2 O.sub.3.llAl.sub.2 O.sub.3) and a method for the production of a sintered ceramic article formed mainly of alumina, comprising the steps of shaping a mixture of Al.sub.2 O.sub.3, La.sub.2 O.sub.3, and SiO.sub.2, calcining the shaped mixture in the air at a temperature in the range of from 600.degree. C. to 1000.degree. C., and further firing the calcined shaped mixture to a temperature in the range of from 1400.degree. C. to 1800.degree. C.
    Type: Grant
    Filed: December 6, 1994
    Date of Patent: September 5, 1995
    Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Masaki Yasuoka, Kiyoshi Hirao, Shuzo Kanzaki
  • Patent number: 4975394
    Abstract: A sintered silicon oxynitride composition comprises as an amount of starting material the combination of (a) a silicon component comprising silicon nitride(Si.sub.3 N.sub.4) and silicon oxide(SiO.sub.2) in a mol ratio of SiO.sub.2 /Si.sub.3 N.sub.4 being 0.7 to 1.2, and (b) at least one second component selected from an aluminum oxide, an aluminum nitride, a rare earth oxide, and a rare earth nitride, said second component being in an amount of from about 0.1 to 10 mol per 100 mol of said silicon component.
    Type: Grant
    Filed: April 28, 1988
    Date of Patent: December 4, 1990
    Assignees: NGK Spark Plug Co., Ltd., Kozo Iizuka, Director-General of Agency of Industrial Science and Technology
    Inventors: Shuzo Kanzaki, Masayoshi Ohashi, Hideyo Tabata, Osami Abe, Tooru Shimamori, Koichi Moori
  • Patent number: 4895814
    Abstract: An alumina silica sintered ceramic that is produced by the normal sintering method and which has bending strength of at least 300 MPa at room temperature and at least 400 MPa at an elevated temperature, for example, 1,300.degree. C. is disclosed.This sintered ceramic is produced by a process comprising the following steps: providing a chiefly amorphous starting powder that consists of 62-73 wt % Al.sub.2 O.sub.3 and correspondingly 38-27 wt % SiO.sub.2 ; calcining this starting powder to make a calcined product that is chiefly composed of a crystalline phase and which contains oxides of an alkali metal and an alkaline earth metal in a total amount of no more than 1,500 ppm; pressing the ground particles of the calcined product into a compact; and sintering the compact at 1,500.degree.-1,750.degree. C. and at atmospheric pressure.
    Type: Grant
    Filed: June 24, 1987
    Date of Patent: January 23, 1990
    Assignees: Agency of Industrial Science and Technology, Mino Yogyo Co., Ltd., Nihon Cement Co., Ltd., Hokko Chemical Industry Co., Ltd.
    Inventors: Shuzo Kanzaki, Hideyo Tabata, Osami Abe, Ohta Shigetoshi, Yamagishi Chitake, Mitachi Senshu
  • Patent number: 4784818
    Abstract: A shaped article of superplastic ceramic composed of zirconia toughened ceramic containing, or not containing, fine alumina powder is produced by deforming the ceramic under the action of stress at a temperature in the range of superplastic temperatures thereof.
    Type: Grant
    Filed: March 28, 1986
    Date of Patent: November 15, 1988
    Assignees: Agency of Industrial Science & Technology, Ministry of International Trade & Industry
    Inventors: Fumihiro Wakai, Shuzo Kanzaki, Shuji Sakaguchi