Abstract: An all-terrain vehicle (ATV) has a frame having front and rear ends, an internal combustion engine connected to the frame, the engine including a front portion and a rear portion, a single cylinder defining a cylinder axis, an air intake port defined in the front portion facing towards the front end of the frame, and an exhaust port defined in the rear portion facing towards the rear end of the frame. The ATV further has an exhaust assembly fluidly connected to the exhaust port. The exhaust assembly extends from the engine towards the rear end of the frame. The ATV further has a continuously variable transmission operatively connected to the engine, which includes a primary pulley being operatively connected to the engine, a secondary pulley, a drive belt looped around the primary and secondary pulleys, and a housing enclosing the primary pulley, the secondary pulley, and the drive belt.

Abstract: A work implement tilt control system for a tracked vehicle having a frame and a work implement mounted to the frame, the system comprising: a lifting unit configured to controllably raise or lower at least part of the work implement; an input device actionable by a first and second types of external actions associated with raising or lowering of the work implement; and a vehicle computer configured to send a signal to the lifting unit to carry out a lowering cycle of the work implement in case the vehicle computer determines that a set of conditions has been met. In some cases, the set of conditions includes: (i) a movement characteristic of the tracked vehicle exceeds a threshold; and (ii) the input device has been actioned by the first type of external action since carrying out the most recent lowering cycle of the work implement.

Abstract: A vehicle has a frame defining a cockpit area. The frame has a roll cage disposed over the cockpit area. The vehicle has driver and passenger seats, an engine connected to the frame, and a plurality of ground engaging members operatively connected to the frame, at least one ground engaging member of the plurality of ground engaging members being operatively connected to the engine. The vehicle also has a fuel tank assembly including a fuel tank connected to the frame. The fuel tank is forward of the seats and at least a portion of the fuel tank is disposed under the roll cage.

Abstract: A vehicle has a frame defining a cockpit area. The frame has a roll cage disposed over the cockpit area. The vehicle has driver and passenger seats, an engine connected to the frame, and a plurality of ground engaging members operatively connected to the frame, at least one ground engaging member of the plurality of ground engaging members being operatively connected to the engine. The vehicle also has a fuel tank assembly including a fuel tank connected to the frame. The fuel tank is forward of the seats and at least a portion of the fuel tank is disposed under the roll cage.

Abstract: A method for replacing a roll cage of an off-road vehicle is provided. The off-road vehicle has a frame and the roll cage affixed to the frame. The frame has a plurality of roll cage supports. The roll cage has a plurality of legs, and each of the legs is welded to a respective one of the roll cage supports of the frame. The method includes cutting off the roll cage from the frame, providing a replacement roll cage for removably affixing to the frame, positioning the replacement roll cage onto the frame such that legs of the replacement roll cage are supported on the roll cage supports, aligning an opening of a mounting flange of each leg of the replacement roll cage with a corresponding opening of each roll cage support, and fastening the legs of the replacement roll cage to the roll cage supports.

Abstract: A method for replacing a roll cage of an off-road vehicle is provided. The off-road vehicle has a frame and the roll cage affixed to the frame. The frame has a plurality of roll cage supports. The roll cage has a plurality of legs, and each of the legs is welded to a respective one of the roll cage supports of the frame. The method includes cutting off the roll cage from the frame, providing a replacement roll cage for removably affixing to the frame, positioning the replacement roll cage onto the frame such that legs of the replacement roll cage are supported on the roll cage supports, aligning an opening of a mounting flange of each leg of the replacement roll cage with a corresponding opening of each roll cage support, and fastening the legs of the replacement roll cage to the roll cage supports.

Abstract: A method of packing a vehicle in a crate for shipment is disclosed where a full vehicle height is greater than an internal height of the crate. The method includes placing the vehicle on a bottom side of the crate; compressing the vehicle into a packing configuration by compressing front and rear suspension assemblies; and connecting crate side walls and a top side of the crate to the crate bottom, the internal height being measured from a top surface of the bottom side of the crate to the top side of the crate, the top surface of the bottom side of the crate to a highest point of a roll cage being less than or equal to the internal height when the vehicle is in the packing configuration and is placed on the bottom side of the crate, the roll cage and tires still being installed on the vehicle.

Abstract: A vehicle frame assembly has a first frame member defining a first frame member axis and a slot and having a first frame member connection portion adjacent the slot. A second frame member defining a second frame member axis has a projection and a second frame member connection portion adjacent thereto. The projection is received in the slot. The first frame member connection portion is connected to the second frame member connection portion to form a connection region in which the second frame member axis is disposed at a non-zero angle to the first frame member axis in the connection region. The method of assembling the frame includes inserting the projection into the slot, contacting the connection portions to each other to form the connection region with the members being positioned for connection with their axes disposed at a non-zero angle to each other, and connecting the connection portions.