Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: In one embodiment, a method for drilling a wellbore includes an act of drilling the wellbore by injecting drilling fluid through a tubular string disposed in the wellbore, the tubular string comprising a drill bit disposed on a bottom thereof. The drilling fluid exits the drill bit and carries cuttings from the drill bit. The drilling fluid and cuttings (returns) flow to a surface of the wellbore via an annulus defined by an outer surface of the tubular string and an inner surface of the wellbore. The method further includes an act performed while drilling the wellbore of measuring a first annulus pressure (FAP) using a pressure sensor attached to a casing string hung from a wellhead of the wellbore. The method further includes an act performed while drilling the wellbore of controlling a second annulus pressure (SAP) exerted on a formation exposed to the annulus.

Abstract: Methods relate to tubulars that may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: Methods and apparatus for expanding tubulars are disclosed. The tubulars may be part of a tubular string for isolating one or more zones within a wellbore. In one embodiment, the tubular string includes a first expandable zone isolation unit disposed on a first side of a zone to be isolated, a second expandable zone isolation unit disposed on a second side of the zone to be isolated, and a perforated tubular disposed in fluid communication with a producing zone. The tubular string may be expanded using an expansion assembly having a first expander for expanding the first and second expandable zone isolation units and a second expander for expanding the at least one perforated tubular. Tags or markers along the tubular string may indicate locations where expansion is desired such that connections or connectors between joints are not expanded.

Abstract: A method of lining a drilled bore comprises running an expandable first tubular into a bore and locating a portion of the first tubular in an unlined section of the bore and another portion of the first tubular overlapping a portion of an existing second tubular. The first tubular is secured relative to the second tubular while retaining the provision of fluid outlets to permit displacement of fluid from an annulus between the first tubular and the bore wall. An expansion device is then run through the first tubular to expand the first tubular to a larger diameter. Cement is then circulated into the annulus between the expanded first tubular and the bore wall. The fluid outlets are then closed.

Abstract: The present invention provides apparatus and methods for completing a wellbore using expandable tubulars. Particularly, the invention relates to a system of completing a wellbore through the expansion of tubulars. More particularly, embodiments of the present invention relate to the concurrent expansion of a first and second tubular, wherein the first tubular contains a polished bore receptacle configured to sealingly receive a portion of the second tubular thereby providing a sealable connection therebetween.

Abstract: A method of expanding a tubular downhole comprises mounting a sensing device in a downhole tubular to be expanded, expanding at least a portion of the tubular and then engaging the sensing device with a retrieving device. The sensing device is then translated through the expanded tubular.

Abstract: Apparatus for expanding first and second portions of a downhole tubular in a single trip comprises a support and first and second expansion devices. The first expansion device is mounted on the support and is operable to expand a first portion of tubular. The second expansion device is mounted to a second portion of tubular and is adapted to be engaged by the support following the expansion of the first portion of tubular, and is then used to expand the second portion of tubular.

Abstract: Methods and apparatus identify downhole equipment and correlate input data with the equipment to improve planning and/or inventory operations. For some embodiments, oilfield equipment or tubular goods such as drill pipe include a shaped recess along an outer circumference for receiving a tag cartridge by shrink fitting. Once tagged, detector system configurations at pipe yards may facilitate logging the presence and location of each drill pipe and correlating specific data, such as inspection data, to each drill pipe. Further, this correlation populates a database utilized to achieve other business functions such as forecasting number of additional drill pipe needed to purchase, invoicing customers according to actual tracked wear/use of the drill pipe being returned, and providing well or job specific drill string population using known history pipe joints.

Abstract: Methods and apparatus for making a connection that can be rotationally locked by expansion are disclosed. Threaded tubular ends include a slot cut across a thread at a location along the circumference of the thread. Threading two tubular members that have the slot disposed in either or both of a pin or box end of the tubular members establishes the connection. The slots represent no impediment to the make-up or break-out of a box by pin connection prior to expansion. During expansion of the connection, the threads of either the box or pin end are forced via plastic flow into the slot in the corresponding thread. This results in locking the connection and preventing relative rotation between the two tubular members, which could otherwise loosen the connection.

Abstract: The invention concerns the sealing of tubing, and in particular the sealing of a joint between expandable tubing sections. In one embodiment, there is disclosed expandable tubing such as an expandable liner comprising at least two expandable tubing sections which are adapted to be coupled together, and a seal adapted to be located around the expandable tubing sections, to seal a joint between the sections.

Abstract: An expandable threaded connection between segments of expandable tubulars that provides a high bearing pressure seal at a specific area along the pin and box members is disclosed. The invention utilizes a “groove” in a surface of the box member and a corresponding “rib” on the pin nose. The radial expansion of the tubulars causes the pin to become shorter in length, thereby causing the pin nose to retract from the back of the box member. As the pin nose retracts, the rib on the pin nose moves backward until a portion of the rib contacts a portion of the groove in the box member. The point of contact between the rib and the groove creates a metal-to-metal seal between the pin and box members. Because the point of contact between the rib and the groove is a relatively small area, the force acting on the point of contact generates a high bearing pressure that is equal to or greater than the internal pressure within the expandable tubulars and, thus, generates a high pressure seal.

Abstract: An expander tool includes segments capable of deflecting inward in response to a restriction encountered while expanding a tubular downhole. The expander tool includes an inner mandrel having a tapered surface about its outside diameter, the segments disposed around the inner mandrel with corresponding tapered surfaces in contact with the tapered surface of the inner mandrel and a compression sleeve disposed around the inner mandrel. A compressive load on the compression sleeve applies a preload force biasing the segments to a raised position on the tapered surface and hence an extended position. This preload enables expansion of the tubular with the segments in the extended position. Upon reaching the restriction, an increased pull force on the expander tool forces the segments down the tapered surface of the inner mandrel against the bias of the preload to a retracted position such that the expander tool assumes a smaller maximum outer diameter.

Abstract: Methods and apparatus for expanding a tubular with the aid of a compressive force are disclosed. A tubular is run into a wellbore. While the tubular is in a compressive state, the tubular is expanded into its desired form. The expanded tubular can be used for multiple downhole functions such as completing multilateral junctions in a wellbore, patching apertures in a wellbore and lining a wellbore.

Abstract: The present invention relates to a method and apparatus for anchoring an expandable tubular within a wellbore prior to expanding the length of the expandable tubular into contact with the wellbore. An expandable system comprises the expandable tubular and a deployment tool, wherein the deployment tool exerts radial force against the expandable tubular to expand at least a portion of the expandable tubular into contact with the wellbore to anchor the expandable tubular prior to the expansion process. A method for anchoring an expandable tubular within a wellbore prior to the expansion process is also provided, wherein radial force expands the expandable tubular into contact with the wellbore to initially anchor the expandable tubular. A method for altering the shape of the anchor is also provided.