Patents by Inventor Simon John Harrall
Simon John Harrall has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 7575060Abstract: A method of increasing the collapse resistance of a tubular comprises locating a tool having at least one, and typically three, bearing members within a tubular. The bearing members are positioned in engagement with a wall of the tubular to apply a radial force to a discrete zone of the wall. This radial force is then applied to further discrete zones of the wall, the level of radial force being selected such that the collapse resistance of the tubular is increased.Type: GrantFiled: July 11, 2003Date of Patent: August 18, 2009Assignee: Weatherford/Lamb, Inc.Inventors: David John Hillis, Paul David Metcalfe, Simon John Harrall
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Patent number: 7500389Abstract: A method of expanding a tubular downhole comprises mounting a sensing device in a downhole tubular to be expanded, expanding at least a portion of the tubular and then engaging the sensing device with a retrieving device. The sensing device is then translated through the expanded tubular.Type: GrantFiled: October 13, 2006Date of Patent: March 10, 2009Assignee: Weatherford/Lamb, Inc.Inventors: Annabel Green, Simon John Harrall
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Patent number: 7475735Abstract: A method of lining a drilled bore comprises running an expandable first tubular into a bore and locating a portion of the first tubular in an unlined section of the bore and another portion of the first tubular overlapping a portion of an existing second tubular. The first tubular is secured relative to the second tubular while retaining the provision of fluid outlets to permit displacement of fluid from an annulus between the first tubular and the bore wall. An expansion device is then run through the first tubular to expand the first tubular to a larger diameter. Cement is then circulated into the annulus between the expanded first tubular and the bore wall. The fluid outlets are then closed.Type: GrantFiled: December 22, 2006Date of Patent: January 13, 2009Assignee: Weatherford/Lamb, Inc.Inventors: Simon John Harrall, Paul David Metcalfe, Paul Antony Rennison
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Publication number: 20090000794Abstract: A method of expanding a tubular downhole comprises mounting a sensing device in a downhole tubular to be expanded, expanding at least a portion of the tubular and then engaging the sensing device with a retrieving device. The sensing device is then translated through the expanded tubular.Type: ApplicationFiled: September 11, 2008Publication date: January 1, 2009Inventors: Annabel Green, Simon John Harrall
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Publication number: 20080202753Abstract: Embodiments of the present invention provide an apparatus and method for expanding a tubular. In one aspect, embodiments of the prevent invention provide an expander tool having at least two expansion members radially extendable from the expander tool into contact with a surrounding inside surface of the tubular, the at least two expansion members radially extendable at different times and axially spaced after radially extending. In another aspect, embodiments include a method for isolating a first portion of a wellbore from a second portion of a wellbore comprising locating an expandable tubular within the wellbore between the first and second portions, the expandable tubular having a weakened portion therein, isolating the first portion from the second portion of the wellbore, and expanding the expandable tubular proximate to the weakened portion to sever the expandable tubular.Type: ApplicationFiled: May 12, 2008Publication date: August 28, 2008Inventors: Simon John Harrall, Patrick G. Maguire, Robert J. Coon, Neil Andrew Abercrombie Simpson
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Patent number: 7410001Abstract: A method of sealing an expandable tubular within a bore comprises the steps of providing an expandable tubular describing a first diameter and having a sealing medium on its outer surface, running the tubular into a bore and expanding the tubular within the bore to describe a second larger diameter, and activating the sealing medium to facilitate provision of a seal between the tubular and the bore.Type: GrantFiled: May 27, 2005Date of Patent: August 12, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Simon John Harrall, Neil Andrew Abercrombie Simpson
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Patent number: 7387168Abstract: The invention concerns the sealing of tubing, and in particular the sealing of a joint between expandable tubing sections. In one embodiment, there is disclosed expandable tubing such as an expandable liner comprising at least two expandable tubing sections which are adapted to be coupled together, and a seal adapted to be located around the expandable tubing sections, to seal a joint between the sections.Type: GrantFiled: November 1, 2006Date of Patent: June 17, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Peter Ellington, Paul David Metcalfe, Iain Cameron MacAulay, Simon John Harrall
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Patent number: 7380839Abstract: Expandable tubing and methods seal a connection between expandable tubulars, and in particular, seal a connection between expandable tubulars post-expansion. In one embodiment, a method includes sealing a connection between expandable tubulars in the form of sections of an expandable liner. The method comprises the steps of connecting a first expandable tubular in the form of a first section of the liner and a second expandable tubular in the form of a second section of the liner. A seal is located between radially overlapping portions of the liner sections, and the seal is configured to maintain sealing between the liner sections both pre and post expansion.Type: GrantFiled: July 22, 2004Date of Patent: June 3, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Peter Ellington, Simon John Harrall, Paul David Metcalfe, Iain Cameron MacAulay
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Patent number: 7373990Abstract: Embodiments of the present invention provide an apparatus and method for expanding a tubular. In one aspect, embodiments of the prevent invention provide an expander tool having at least two expansion members radially extendable from the expander tool into contact with a surrounding inside surface of the tubular, the at least two expansion members radially extendable at different times and axially spaced after radially extending. In another aspect, embodiments include a method for isolating a first portion of a wellbore from a second portion of a wellbore comprising locating an expandable tubular within the wellbore between the first and second portions, the expandable tubular having a weakened portion therein, isolating the first portion from the second portion of the wellbore, and expanding the expandable tubular proximate to the weakened portion to sever the expandable tubular.Type: GrantFiled: June 8, 2004Date of Patent: May 20, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Simon John Harrall, Patrick G. Maguire, Robert J. Coon, Neil Andrew Abercrombie Simpson
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Patent number: 7367389Abstract: There are disclosed methods and apparatus for expanding tubing downhole. In one embodiment, there is disclosed a method of expanding downhole tubing such as a liner (10), the method comprising the steps of locating the liner (10) in a borehole (12), expanding a part (16) of the liner (10) in the borehole (12), locating an expansion device such as an expandable cone (18) in said expanded part (16) of the liner (10), and translating the cone (18) relative to the liner (10) to expand a further part (20) of the liner (10).Type: GrantFiled: June 16, 2004Date of Patent: May 6, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Andrew Michael Duggan, Simon John Harrall, Paul David Metcalfe, David John Hillis, Wayne Rudd
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Patent number: 7357189Abstract: There is disclosed an expandable seal for sealing at least part of a wall of a well borehole, an expandable seal assembly comprising at least two such expandable seals, and a method of sealing at least part of a well borehole using such a seal. In one embodiment, the expandable seal (32) comprises an expandable tubular support member (34) and an inflatable seal element (36) mounted externally of the expandable tubular support member (34) for inflation radially outwardly into sealing engagement with at least part of a wall (50) of a well borehole (10). There is also disclosed a sealing apparatus for sealing at least one flow port in an expandable downhole tubular, in one embodiment, the sealing apparatus (332) comprising a sealing member (384) coupled to an expandable tubular (334), the sealing member (384) including a deformable portion (387) movable between a closed position preventing fluid flow through a flow port (356) and an open position permitting fluid flow through the flow port (356).Type: GrantFiled: February 12, 2004Date of Patent: April 15, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Walter Aldaz, Andrew Michael Duggan, James Kennon Whanger, Neil Andrew Abercrombie Simpson, Simon John Harrall, James Oliver
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Patent number: 7350584Abstract: A method of lining a drilled bore comprises running a tubular into a drilled bore and then corrugating the tubular in the bore. The tubular may also be expanded in the bore. In other aspects of the invention the tubular is corrugated prior to running into the bore and may be rotated as it is run into the bore.Type: GrantFiled: July 7, 2003Date of Patent: April 1, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Neil Andrew Abercrombie Simpson, Simon John Harrall
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Patent number: 7350588Abstract: A method of supporting a tubular within a bore including the steps of at least partially expanding a sleeve into contact with a bore wall to secure the sleeve within the bore, and engaging a portion of the tubular to be supported with the sleeve to provide hanging support for the tubular. In one embodiment, the sleeve is expanded by engagement with the tubular. In another embodiment, the sleeve is initially expanded using a roller expansion tool, with further expansion being achieved by way of engagement of the tubular with the sleeve. An apparatus for supporting a tubular within a bore in one embodiment comprises an expandable sleeve having a first surface and being adapted to be expanded into contact with a bore wall, and a conical portion adapted to be coupled to a tubular, the conical portion having a second surface adapted to engage the first surface of the sleeve.Type: GrantFiled: June 11, 2004Date of Patent: April 1, 2008Assignee: Weatherford/Lamb, Inc.Inventors: Neil Andrew Abercrombie Simpson, Simon John Harrall, Jon Eric Lauritzen
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Publication number: 20080007060Abstract: An expandable coupling arrangement for coupling first and second tubulars includes a male thread portion on an end of the first tubular and a female thread portion on an end of the second tubular. The thread portions comprise dovetail threads having flanks, roots and crests, wherein the flanks are inclined at an angle of greater than 10°.Type: ApplicationFiled: June 8, 2006Publication date: January 10, 2008Inventors: Neil Andrew Abercrombie Simpson, Simon John Harrall, Paul David Metcalfe, Neil James Glover, David Stephenson, Andrew Michael Duggan
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Patent number: 7303023Abstract: A method of sealing an expandable tubular within a bore comprises the steps of providing an expandable tubular describing a first diameter and having a sealing medium on its outer surface, running the tubular into a bore and expanding the tubular within the bore to describe a second larger diameter, and activating the sealing medium to facilitate provision of a seal between the tubular and the bore.Type: GrantFiled: May 27, 2005Date of Patent: December 4, 2007Assignee: Weatherford/Lamb, Inc.Inventors: Simon John Harrall, Neil Andrew Abercrombie Simpson
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Patent number: 7255177Abstract: There are disclosed methods and apparatus for expanding downhole tubing. In one embodiment, there is disclosed a method of expanding tubing comprising providing an assembly 40 comprising a section of expandable tubing (42) and an expansion device in the form of an expansion mandrel (44) located at least partially externally of the tubing (42), running the assembly (40) into a bore, translating the expansion mandrel (44) relative to the tubing (42) to expand an end section of the tubing (42), and further translating the expansion mandrel (44) relative to the tubing (42) to expand a further section of the tubing (42).Type: GrantFiled: June 16, 2004Date of Patent: August 14, 2007Assignee: Weatherford/Lamb, Inc.Inventors: Andrew Michael Duggan, Simon John Harrall, Paul David Metcalfe, David John Hillis, Wayne Rudd
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Patent number: 7234532Abstract: An expansion apparatus for expanding a portion of a tubular comprises at least two expansion members adapted for selective deployment against a wall of a tubular. The expansion apparatus may be controlled to select a first expansion member to be deployed and the apparatus operated to expand a section of the tubular. The deployed expansion member may then be inactivated or retracted, such that the expansion member is no longer deployed against the wall of the tubular or is otherwise rendered inoperative, and a second expansion member can then be deployed and a further section of the tubular expanded.Type: GrantFiled: July 7, 2004Date of Patent: June 26, 2007Assignee: Weatherford/Lamb, Inc.Inventors: Paul David Metcalfe, Simon John Harrall, Peter Ellington
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Patent number: 7152684Abstract: A method of lining a drilled bore comprises running an expandable first tubular into a bore and locating a portion of the first tubular in an unlined section of the bore and another portion of the first tubular overlapping a portion of an existing second tubular. The first tubular is secured relative to the second tubular while retaining the provision of fluid outlets to permit displacement of fluid from an annulus between the first tubular and the bore wall. An expansion device is then run through the first tubular to expand the first tubular to a larger diameter. Cement is then circulated into the annulus between the expanded first tubular and the bore wall. The fluid outlets are then closed.Type: GrantFiled: December 20, 2002Date of Patent: December 26, 2006Assignee: Weatherford/Lamb, Inc.Inventors: Simon John Harrall, Paul David Metcalfe, Paul Antony Rennison
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Patent number: 7090025Abstract: The present invention provides a method and apparatus for deforming a tubular body, running the tubular body through a restriction in a wellbore, reforming the tubular body, and expanding at least a portion of the tubular body past its elastic limit. In one aspect, the present invention provides a method for forming a substantially monobore well involving deforming a tubular body, running the tubular body below a restricted inner diameter portion, reforming the tubular body, and expanding at least a portion of the tubular body past its elastic limit. The restricted inner diameter portion may comprise a casing string previously disposed within the wellbore or a casing patch. The at least the portion of the tubular body expanded past its elastic limit may be a lower portion of the tubular body. Subsequent tubular bodies may be reformed and expanded below previous tubular bodies.Type: GrantFiled: December 1, 2003Date of Patent: August 15, 2006Assignee: Weatherford/Lamb, Inc.Inventors: David Haugen, Simon John Harrall, Paul David Metcalfe, Frederick T. Tilton
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Patent number: 7004264Abstract: A method of lining and drilling a bore (10) comprises the steps of mounting a first section of bore-lining tubing (20) on the lower end portion of a drill string (18). The method also includes running the drill string and tubing into a bore having an unlined section and an existing tubing lined section, locating the first tubing section (20) in the unlined section, uncoupling the first tubing section (20) from the drill string (18), and drilling the bore beyond the first tubing section.Type: GrantFiled: March 14, 2003Date of Patent: February 28, 2006Assignee: Weatherford/Lamb, Inc.Inventors: Neil Andrew Abercrombie Simpson, Simon John Harrall