Patents by Inventor Simone CASTELLANI

Simone CASTELLANI has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240125279
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Application
    Filed: December 21, 2023
    Publication date: April 18, 2024
    Inventors: Giuseppe Cervelli, Simone Castellani, Miriam Manzoni, Giuseppe Bellocchio, Vojtech Jirasek
  • Patent number: 11873771
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Grant
    Filed: December 5, 2022
    Date of Patent: January 16, 2024
    Assignees: GE AVIO S.R.L., GE AVIATION CZECH S.R.O.
    Inventors: Giuseppe Cervelli, Simone Castellani, Miriam Manzoni, Giuseppe Bellocchio, Vojtech Jirasek
  • Patent number: 11649771
    Abstract: A control system (10) for a gas turbine engine (1) having a gas generator (4) and a turbine (6) driven by the gas generator (4), is provided with: a control unit (12) to control a forward operating mode or a reverse operating mode of the gas turbine engine (1); and a supervising unit (14), operatively coupled to the control unit (12), to receive an input signal (PLA) indicative of a forward, or reverse, power request and to cause the control unit (12) to control the forward, or reverse, operating mode based on the input signal (PLA). The supervising unit (14) has an enabling stage (20) to enable a transition between the forward and reverse operating modes based on a check that a safety condition is satisfied.
    Type: Grant
    Filed: January 19, 2018
    Date of Patent: May 16, 2023
    Assignee: GE Avio S.R.L.
    Inventors: Simone Castellani, Pierpaolo Forte
  • Publication number: 20230106850
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Application
    Filed: December 5, 2022
    Publication date: April 6, 2023
    Inventors: Giuseppe Cervelli, Simone Castellani, Miriam Manzoni, Giuseppe Bellocchio, Vojtech Jirasek
  • Patent number: 11519346
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Grant
    Filed: July 2, 2020
    Date of Patent: December 6, 2022
    Assignees: GE AVIO S.R.L., GE AVIATION CZECH S.R.O.
    Inventors: Giuseppe Cervelli, Simone Castellani, Miriam Manzoni, Giuseppe Bellocchio, Vojtech Jirasek
  • Patent number: 11472575
    Abstract: A method (600) for testing control logic for a propeller driven by a gas turbine engine of an aircraft includes overriding (602) a signal indicating the aircraft is operating in a ground mode. The method can further include testing (604) minimum pitch protection logic when the signal is overridden; determining (606) the gas turbine engine is operating at a ground fine setting; restoring (608) the signal to an original state in which the signal indicates the aircraft is operating in the ground mode; modifying (610) pitch protection logic; determining (614) the propeller is operating at an overspeed condition; and testing (616) the propeller overspeed protection logic. In addition, the method can also determine (612) the propeller is operating at a low pitch condition when the gas turbine engine is operating at the ground fine setting.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: October 18, 2022
    Assignee: GE AVIO S.R.L.
    Inventors: Felice Felippone, Stefano Ettorre, Simone Castellani
  • Patent number: 11287781
    Abstract: An electronic control system (30) for a turbopropeller engine (1) having a gas turbine (2, 4, 5, 6) and a propeller (7), coupled to the gas turbine, the control system (10) having a propeller control unit (14) and a turbine control unit (15) to jointly control engine power output based on an input request (PLA), wherein the propeller control unit (14) has a first reference generator (16), to determine a reference propeller speed (Npref) based on the input request (PLA), and a first regulator (19), to regulate a propeller speed (Np). The propeller control unit (14) has a reference correction stage (31) to apply a correction to the reference propeller speed (Npref) and generate thereby a corrected reference propeller speed (I), and the first regulator (19) regulates the propeller speed (Np) based on the corrected reference propeller speed (I) to achieve optimized efficiency.
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: March 29, 2022
    Assignee: GE AVIO S.R.L.
    Inventors: Simone Castellani, Giuseppe Donini, Pierpaolo Forte, Cristian Lai
  • Patent number: 11204087
    Abstract: The present disclosure is directed to a shaft assembly (95) for a turbine engine (10), the shaft assembly (95) defining an axial direction and a radial direction, wherein the turbine engine (10) includes a fan or propeller assembly (14) and an engine core (20) and further wherein the fan or propeller assembly (14) includes a gearbox (45). The shaft (assembly 95) includes a coupling shaft (100) defining a plurality of coupling shaft teeth (105) extended in the axial direction, wherein each coupling shaft tooth (105) is in circumferential arrangement along the coupling shaft (100). The coupling shaft (100) includes a first material (103) and the plurality of coupling shaft teeth (105) include a second material (104) different from the first material (103).
    Type: Grant
    Filed: January 26, 2018
    Date of Patent: December 21, 2021
    Assignee: GE AVIO S.R.L.
    Inventors: Marco Garabello, Simone Castellani
  • Patent number: 11162433
    Abstract: The present disclosure is directed to a system for controlling an output of a gas generator via an operator manipulated input device. The system includes one or more sensors measuring one or more environmental conditions, a gas generator shaft speed, and a power turbine torque. The system further includes an operator manipulated input device and one or more controllers including one or more processors and one or more memory devices. The one or more memory devices stores instructions that when executed by the one or more processors cause the one or more processors to perform operations.
    Type: Grant
    Filed: June 27, 2018
    Date of Patent: November 2, 2021
    Assignee: GE AVIO S.R.L.
    Inventors: Lorenzo Cipolla, Giampaolo Gabbi, Simone Castellani, Federico Dellavalle, Felice Felippone
  • Patent number: 11161597
    Abstract: The present disclosure is directed to a turbine engine (10) defining an axial direction, a radial direction, a circumferential direction, a first end (99) and a second end (98) opposite of the first end (99) along the axial direction. The turbine engine includes a propeller assembly (14) proximate to the first end including a plurality of blades (42) arranged in the circumferential direction disposed around an axial centerline (12), and a feathering mechanism (60) including a hollow piston rod (19). The feathering mechanism rotates the plurality of blades about a pitch axis (13) extended in the radial direction from the axial centerline. The turbine engine further includes a housing (45) proximate to the second end disposed in adjacent arrangement with the propeller assembly in the axial direction. The axial centerline is defined through the propeller assembly and the housing.
    Type: Grant
    Filed: January 24, 2018
    Date of Patent: November 2, 2021
    Assignee: GE AVIO S.R.L
    Inventors: Davide Lauria, Alessio Gargioli, Simone Castellani, Marco Garabello
  • Publication number: 20210215106
    Abstract: A control system (10) for a gas turbine engine (1) having a gas generator (4) and a turbine (6) driven by the gas generator (4), is provided with: a control unit (12) to control a forward operating mode or a reverse operating mode of the gas turbine engine (1); and a supervising unit (14), operatively coupled to the control unit (12), to receive an input signal (PLA) indicative of a forward, or reverse, power request and to cause the control unit (12) to control the forward, or reverse, operating mode based on the input signal (PLA). The supervising unit (14) has an enabling stage (20) to enable a transition between the forward and reverse operating modes based on a check that a safety condition is satisfied.
    Type: Application
    Filed: January 19, 2018
    Publication date: July 15, 2021
    Inventors: Simone Castellani, Pierpaolo Forte
  • Patent number: 10981662
    Abstract: The present disclosure is directed to a method for determining an aircraft minimum low pitch setting for a propeller assembly and minimum gas generator idle speed for a gas generator, in which the propeller assembly and the gas generator together comprise a gas turbine engine. The method comprises determining, via one or more controllers, an operating condition of the aircraft based at least on a weight on wheels (WoW) signal and a throttle lever position. The WoW signal produces a first mode or a second mode different from the first mode, and the throttle lever position defines at least a takeoff position and an idle power position.
    Type: Grant
    Filed: June 27, 2018
    Date of Patent: April 20, 2021
    Assignee: GE AVIO SRL
    Inventors: Stefano Ettorre, Felice Felippone, Simone Castellani
  • Publication number: 20210079855
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Application
    Filed: July 2, 2020
    Publication date: March 18, 2021
    Inventors: Giuseppe Cervelli, Simone Castellani, Miriam Manzoni, Giuseppe Bellocchio, Vojtech Jirasek
  • Publication number: 20200298959
    Abstract: A variable pitch propeller assembly operatively coupled with an engine and methods for controlling the pitch of a plurality of propeller blades thereof is provided. In one example aspect, the variable pitch propeller assembly includes features for combining overspeed, feathering, and reverse functionality in a single secondary control valve. The secondary control valve is operable to selectively allow a controlled amount of hydraulic fluid to flow to or from a pitch actuation assembly such that the pitch of the propeller blades can be adjusted to operate the variable pitch propeller assembly in one of a constant speed mode, a feather mode, and a reverse mode.
    Type: Application
    Filed: March 11, 2020
    Publication date: September 24, 2020
    Inventors: Simone Castellani, Giuseppe Cervelli
  • Publication number: 20200247529
    Abstract: The present disclosure is directed to a turbine engine (10) defining an axial direction, a radial direction, a circumferential direction, a first end (99) and a second end (98) opposite of the first end (99) along the axial direction. The turbine engine includes a propeller assembly (14) proximate to the first end including a plurality of blades (42) arranged in the circumferential direction disposed around an axial centerline (12), and a feathering mechanism (60) including a hollow piston rod (19). The feathering mechanism rotates the plurality of blades about a pitch axis (13) extended in the radial direction from the axial centerline. The turbine engine further includes a housing (45) proximate to the second end disposed in adjacent arrangement with the propeller assembly in the axial direction. The axial centerline is defined through the propeller assembly and the housing.
    Type: Application
    Filed: January 24, 2018
    Publication date: August 6, 2020
    Inventors: Davide Lauria, Alessio Gargioli, Simone Castellani, Marco Garabello
  • Publication number: 20200080475
    Abstract: A propulsion system for a vehicle (10) includes a propulsor (102) for generating a thrust for the vehicle, a motor (104) operable with the propulsor for driving the propulsor, a motor mount (164) for mounting the motor in or to the vehicle, and a thrust measuring device (172). The thrust measuring device (172) includes a strain sensor (174) mounted to a structural component of at least one of the propulsor (102), the motor (104), or the motor (164) mount for directly measuring a strain on the structural component caused by the thrust generated by the propulsor during operation of the propulsion system.
    Type: Application
    Filed: December 11, 2017
    Publication date: March 12, 2020
    Inventors: Mehdi Milani Baladi, Christopher Michael Chapman, Simone Castellani
  • Publication number: 20200010219
    Abstract: A method (600) for testing control logic for a propeller driven by a gas turbine engine of an aircraft includes overriding (602) a signal indicating the aircraft is operating in a ground mode. The method can further include testing (604) minimum pitch protection logic when the signal is overridden; determining (606) the gas turbine engine is operating at a ground fine setting; restoring (608) the signal to an original state in which the signal indicates the aircraft is operating in the ground mode; modifying (610) pitch protection logic; determining (614) the propeller is operating at an overspeed condition; and testing (616) the propeller overspeed protection logic. In addition, the method can also determine (612) the propeller is operating at a low pitch condition when the gas turbine engine is operating at the ground fine setting.
    Type: Application
    Filed: March 1, 2018
    Publication date: January 9, 2020
    Inventors: Felice Felippone, Stefano Ettorre, Simone Castellani
  • Publication number: 20200003290
    Abstract: The present disclosure is directed to a shaft assembly (95) for a turbine engine (10), the shaft assembly (95) defining an axial direction and a radial direction, wherein the turbine engine (10) includes a fan or propeller assembly (14) and an engine core (20) and further wherein the fan or propeller assembly (14) includes a gearbox (45). The shaft (assembly 95) includes a coupling shaft (100) defining a plurality of coupling shaft teeth (105) extended in the axial direction, wherein each coupling shaft tooth (105) is in circumferential arrangement along the coupling shaft (100). The coupling shaft (100) includes a first material (103) and the plurality of coupling shaft teeth (105) include a second material (104) different from the first material (103).
    Type: Application
    Filed: January 26, 2018
    Publication date: January 2, 2020
    Inventors: Marco Garabello, Simone Castellani
  • Publication number: 20190384234
    Abstract: An electronic control system (30) for a turbopropeller engine (1) having a gas turbine (2, 4, 5, 6) and a propeller (7), coupled to the gas turbine, the control system (10) having a propeller control unit (14) and a turbine control unit (15) to jointly control engine power output based on an input request (PLA), wherein the propeller control unit (14) has a first reference generator (16), to determine a reference propeller speed (Npref) based on the input request (PLA), and a first regulator (19), to regulate a propeller speed (Np). The propeller control unit (14) has a reference correction stage (31) to apply a correction to the reference propeller speed (Npref) and generate thereby a corrected reference propeller speed (I), and the first regulator (19) regulates the propeller speed (Np) based on the corrected reference propeller speed (I) to achieve optimized efficiency.
    Type: Application
    Filed: February 16, 2018
    Publication date: December 19, 2019
    Inventors: Simone Castellani, Giuseppe Donini, Pierpaolo Forte, Cristian Lai
  • Publication number: 20190032577
    Abstract: The present disclosure is directed to a system for controlling an output of a gas generator via an operator manipulated input device. The system includes one or more sensors measuring one or more environmental conditions, a gas generator shaft speed, and a power turbine torque. The system further includes an operator manipulated input device and one or more controllers including one or more processors and one or more memory devices. The one or more memory devices stores instructions that when executed by the one or more processors cause the one or more processors to perform operations.
    Type: Application
    Filed: June 27, 2018
    Publication date: January 31, 2019
    Inventors: Lorenzo CIPOLLA, Giampaolo GABBI, Simone CASTELLANI, Federico DELLAVALLE, Felice FELIPPONE