Abstract: The invention relates to a solar module with improved bonding. The solar module (100) comprises a front encapsulant layer (104), solar cells (106), a middle encapsulant layer (108), a back contact foil (210b) with a patterned copper pattern (210b) thereon, and a back encapsulant layer (112). Inventors found that, when producing such a solar module, the bonding between the middle encapsulant layer and the copper side of the back contact foil was insufficient. A solution is found in providing cut-outs in the back contact foil through which the back encapsulant layer can bond to the middle encapsulant layer and/or the solar cells.

Abstract: The invention relates to a method of producing a solar panel curved in two directions. A problem occurs when solar cells are laminated (attached) to a curved surface (such as the—transparent—roof of a car) that is, at least locally, curved in two directions. Solar cells can bend in one direction (following a cylindrical surface), but to a much smaller degree in two directions. The invention solves this problem by subdividing the multitude of solar cells (100) in subgroups (302L, 302R, 304L, 304R, 306L, 306R, 308L, 308R), each subgroup associated with an area of the curved surface (202). By choosing these subgroups such, that almost no curvature occurs in one direction, the solar cells can be bend in the perpendicular direction. To optimize the efficiency further solar cells are used where anode and cathode are positioned at one side (the side opposite to the photosensitive side), enabling flexible foil to be used for the interconnection of the solar cells in a subgroup.

Abstract: The invention relates to a solar module with improved bonding. The solar module (100) comprises a front encapsulant layer (104), solar cells (106), a middle encapsulant layer (108), a back contact foil (210b) with a patterned copper pattern (210b) thereon, and a back encapsulant layer (112). Inventors found that, when producing such a solar module, the bonding between the middle encapsulant layer and the copper side of the back contact foil was insufficient. A solution is found in providing cut-outs in the back contact foil through which the back encapsulant layer can bond to the middle encapsulant layer and/or the solar cells.

Abstract: The invention pertains to a method for laminating solar cells, comprising: attaching a first side encapsulant (114) to solar cells, which first side encapsulant is made of a first encapsulant material, the first side encapsulant being attached to one of the photosensitive side and the backside of the solar cells forming at least a part of a stack by, after attaching the first side encapsulant to the solar cells, attaching a second side encapsulant (112) to the other one of the photosensitive side and the backside of the solar cells, the second side encapsulant (114) being made of a second encapsulant material which is different from the first encapsulant material, and wherein the first encapsulant material has a change of dimensions which is less than the change of dimensions of the second encapsulant material.

Abstract: The invention relates to a method of producing a solar panel curved in two directions. A problem occurs when solar cells are laminated (attached) to a curved surface (such as the—transparent—roof of a car) that is, at least locally, curved in two directions. Solar cells can bend in one direction (following a cylindrical surface), but to a much smaller degree in two directions. The invention solves this problem by subdividing the multitude of solar cells (100) in subgroups (302L, 302R, 304L, 304R, 306L, 306R, 308L, 308R), each subgroup associated with an area of the curved surface (202). By choosing these subgroups such, that almost no curvature occurs in one direction, the solar cells can be bend in the perpendicular direction. To optimize the efficiency further solar cells are used where anode and cathode are positioned at one side (the side opposite to the photosensitive side), enabling flexible foil to be used for the interconnection of the solar cells in a subgroup.