Abstract: A powder metal component particularly suited for use as a valve guide in high temperature applications. The powder metal component according to a first embodiment has a chemical composition on a weight percent basis of about 0.1-2.0% C; about 8.0-18.0% Cr; about 1.0-15.0% Mo; about 0.1-3.5% S; about 0.1%-2.0% Si; upto about 5.0% max other elements; and the balance being substantially Fe. A second embodiment according to the present invention includes about 8.0-16.0% Co.

Abstract: A composite lightweight engine poppet valve (10, 110, 210) that has a valve head portion (12, 112, 212) and at least a portion of the stem portion (14, 114, 214) made from a titanium intermetallic material attached by way of a solid state attachment to a nickel base alloy transition piece (16, 116, 216) that is heat treated for high creep resistance. The tip portion (18, 118, 218) made from conventional material is first attached to one end of the transition piece. The transition piece (16, 116,216) is cut to a desired length and then attached preferably by friction welding to the titanium intermetallic stem portion (14, 114, 214) at a preselected distance (d1, d2, or d3). The tip portion (18, 118, 218) made from conventional material is then attached to the other end of the transition piece. In another embodiment, a second hollow stem portion (215) is attached to the transition piece (216) and the tip portion (218) is then attached thereto.

Abstract: A composite lightweight engine poppet valve (10, 110, 210) that has a valve head portion (12, 112, 212) and at least a portion of the stem portion (14, 114, 214) made from a titanium intermetallic material attached by way of a solid state attachment to a nickel base alloy transition piece (16, 116, 216) that is heat treated for high creep resistance. The tip portion (18, 118, 218) made from conventional material is first attached to one end of the transition piece. The transition piece (16, 116, 216) is cut to a desired length and then attached preferably by friction welding to the titanium intermetallic stem portion (14, 114, 214) at a preselected distance (d1, d2, or d3). The tip portion (18, 118, 218) made from conventional material is then attached to the other end of the transition piece. In another embodiment, a second hollow stem portion (215) is attached to the transition piece (216) and the tip portion (218) is then attached thereto.

Abstract: A powder metal component particularly suited for use as a valve guide in high temperature applications. The powder metal component according to a first embodiment has a chemical composition on a weight percent basis of about 0.1-2.0% C; about 8.0-18.0% Cr; about 1.0-15.0% Mo; about 0.1-3.5% S; about 0.1%-2.0% Si; upto about 5.0% max other elements; and the balance being substantially Fe. A second embodiment according to the present invention includes about 8.0-16.0% Co.

Abstract: A lightweight engine poppet valve that has a valve head portion made from a lightweight, heat resistant material is attached to a hollow tube stem portion. The attachment is made with a mechanically locking interfitting joint on an extending portion of the valve head at a preselected distance. Preferably, the mechanically locking interfitting joint is a hydroformed joint.