Abstract: A gas generator is provided, the gas generator having a propellant cushion that prevents movement of propellant wafers, tablets, or grains by providing a bias thereagainst. Furthermore, the cushion may be formed from a polyurethane-based foam material and if desired, a known oxidizer combined within the foam. Channels inherent within the polyurethane-based foam enhance the combustion of the main gas generant. Alternatively, the substituted polyurethane polymer combined with an oxidizer may be formed as a monolithic grain that provides autoignition and gas generant function in lieu of a primary gas generant or in lieu of an igniter composition, for example.

Abstract: An inflator 10 is provided whereby the interstitial cavities found within the inflator 10 are packed with one or more decomposition additives 26 that decompose in the presence of heat. As such, the decomposition additives 26 fluidly and/or conductively communicate with the hot gases generated upon activation of the inflator 10. As the decomposition additive 26 decomposes, heat may be mitigated while resultant gaseous decomposition products are liberated.

Abstract: A method of forming a gas generating composition containing a salt of dinitrosalicylic acid and ammonium nitrate or phase stabilized ammonium nitrate. The method involves the co-precipitation of a salt of 3,5-dinitrosalicylic acid with phase stabilized ammonium nitrate. A gas generating composition 12 is also presented along with a gas generator 10 containing the gas generating composition 12. The gas generator 10 may be contained within a gas generating system 200 such as an airbag inflator 10 or seat belt assembly 150, or more broadly within a vehicle occupant protection system 180.

Abstract: Gas generating compositions include a primary fuel selected from fumaric acid, succinic acid, cyanuric acid, barbituric acid, and mixtures thereof; an oxidizer selected from phase stabilized ammonium nitrate, potassium perchlorate, and mixtures thereof; a secondary fuel selected from tetrazoles, bitetrazoles, salts of bitetrazoles, derivatives of bitetrazoles, and mixtures thereof; and an oxide selected from molybdenum trioxide, ferric (III) oxide, and mixtures thereof. Gas generators and vehicle occupant protection systems incorporating the present compositions are also described.

Abstract: A gas generating composition of the present invention contains at least one fuel selected from carboxylic acids, salts of carboxylic acids, and polymers; at least one perchlorate salt; and/or at least one metal oxide or metal hydroxide. A gas generating system 200 containing a gas generant in accordance with the present invention is also contemplated.

Abstract: A gas generating system includes an inflator that contains an auto-ignition cradle containing an auto-ignition composition. The cradle operatively and thermodynamically communicates with the exterior of the inflator and also resiliently contains the auto-ignition composition, thereby maximizing the ignitability of the auto-ignition composition in the event of a fire.

Abstract: A gas generating system includes an inflator that contains an auto-ignition cradle containing an auto-ignition composition. The cradle operatively and thermodynamically communicates with the exterior of the inflator and also resiliently contains the auto-ignition composition, thereby maximizing the ignitability of the auto-ignition composition in the event of a fire.

Abstract: A gas generating composition of the present invention contains at least one fuel selected from carboxylic acids, salts of carboxylic acids, and polymers; at least one perchlorate salt; and/or at least one metal oxide or metal hydroxide. A gas generating system 200 containing a gas generant in accordance with the present invention is also contemplated.