Patents by Inventor Soichiro Eto

Soichiro Eto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12573601
    Abstract: A plasma processing apparatus and method in which light with a plurality of wavelengths from a surface of a wafer at a plurality of predetermined times during processing for the wafer as the processing target is received, and when a processing amount is detected by using a result acquired by comparing data indicating intensities of the received light with the plurality of wavelengths with comparative data acquired in advance and indicating intensities of the light with the plurality of wavelengths, a similarity in wafers is quantified based on the data indicating the intensities of the light with the plurality of wavelengths of light, and the processing amount is detected by comparing at least one piece of data selected according to the quantified similarity with the data indicating the intensities of the light with the plurality of wavelengths acquired during the processing for the plurality of wafers.
    Type: Grant
    Filed: March 15, 2021
    Date of Patent: March 10, 2026
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Soichiro Eto, Tsubasa Okamoto, Shigeru Nakamoto, Tatehito Usui
  • Patent number: 12381071
    Abstract: A process of detecting a thickness of a film layer to be processed or a depth of etching by using a result of detection of a signal indicating intensity of interference light having a plurality of wavelengths formed by being reflected on a surface of a wafer at a plurality of time instants from when plasma is formed to when the etching is completed. A start time instant is detected by using an amount of change in the intensity of the interference light. Then, a remaining film thickness or the etching amount at an arbitrary time instant is detected from a result of comparing actual data indicating the intensity of the interference light at the arbitrary time instant during the processing after the start time instant with a plurality of pieces of data for detection of the intensity of the interference light obtained in advance and associated with values of the film thicknesses or the depths of etching.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: August 5, 2025
    Assignee: Hitachi High-Tech Corporation
    Inventors: Mitsuru Nagasawa, Soichiro Eto, Tatehito Usui, Shigeru Nakamoto
  • Patent number: 12131964
    Abstract: A plasma processing method to detect and process a thickness of the processing target film with high accuracy when a fine shape of the semiconductor wafer surface varies, including detecting a state of a processing target film of a processing target material that is processed inside a vacuum processing chamber; detecting light emission of the plasma; obtaining a differential waveform data of the light emission of the plasma; storing a plurality of pieces of differential waveform pattern data in advance; calculating an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained and the plurality of pieces of differential waveform pattern data stored; and determining an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated.
    Type: Grant
    Filed: August 1, 2022
    Date of Patent: October 29, 2024
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Kousuke Fukuchi, Ryoji Asakura, Soichiro Eto, Tsubasa Okamoto, Tatehito Usui, Shigeru Nakamoto
  • Publication number: 20240297027
    Abstract: A plasma processing method apparatus for accurately estimating the amount of lateral etching and determining an end point based on the estimated amount of etching, including: a first step of irradiating the wafer with light; a second step of receiving light reflected from the wafer at a plurality of predetermined times during the plasma process on the wafer; a third step of performing signal processing on light amount data on each of a plurality of wavelengths of the light thus received; a fourth step of determining the amount of etching in the wafer during the plasma process by use of processed data subjected to the signal processing; and a fifth step of determining an end point of the plasma process based on the amount of etching.
    Type: Application
    Filed: March 4, 2022
    Publication date: September 5, 2024
    Inventors: Soichiro ETO, Shigeru NAKAMOTO, Kosuke FUKUCHI
  • Patent number: 12074076
    Abstract: A plasma processing apparatus and method with an improved processing yield, the plasma processing apparatus including detector configured to detect an intensity of a first light of a plurality of wavelengths in a first wavelength range and an intensity of a second light of a plurality of wavelengths in a second wavelength range, the first light being obtained by receiving a light which is emitted into the processing chamber from a light source disposed outside the processing chamber and which is reflected by an upper surface of the wafer, and the second light being a light transmitted from the light source without passing through the processing chamber; and a determination unit configured to determine a remaining film thickness of the film layer by comparing the intensity of the first light corrected using a change rate of the intensity of the second light.
    Type: Grant
    Filed: March 11, 2020
    Date of Patent: August 27, 2024
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventor: Soichiro Eto
  • Patent number: 12051574
    Abstract: This invention provides a wafer processing method comprising a process of irradiating a wafer to be processed placed on the upper surface of a sample table arranged in a processing chamber with light or electromagnetic waves to heat and remove a compound layer of a film layer that is preliminarily formed on the upper surface of the film layer of the upper surface of the wafer, wherein in the process, by receiving the light or electromagnetic waves reflected by the upper surface of the wafer, a signal indicating a temporal change in intensity using the wavelength of the light or electromagnetic waves as a parameter is corrected using information of the intensity of the light or electromagnetic waves detected by receiving the light or electromagnetic waves at a position on the circumferential side of the upper surface of the sample table.
    Type: Grant
    Filed: December 20, 2019
    Date of Patent: July 30, 2024
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Hiroyuki Kobayashi, Atsushi Sekiguchi, Tatehito Usui, Soichiro Eto, Shigeru Nakamoto, Kazunori Shinoda, Nobuya Miyoshi
  • Patent number: 12051575
    Abstract: Provided is a processing state detection unit includes: a light emission detection unit configured to detect light emission of the plasma; a calculation unit configured to obtain a differential waveform data of the light emission of the plasma; a database unit that stores a plurality of pieces of differential waveform pattern data in advance; a film thickness calculation unit configured to calculate an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained by the calculation unit and the plurality of pieces of differential waveform pattern data stored in the database unit; and an end point determination unit configured to determine an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated by the film thickness calculation unit.
    Type: Grant
    Filed: September 23, 2021
    Date of Patent: July 30, 2024
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Tsubasa Okamoto, Ryoji Asakura, Soichiro Eto
  • Publication number: 20240213004
    Abstract: A plasma processing apparatus and method in which light with a plurality of wavelengths from a surface of a wafer at a plurality of predetermined times during processing for the wafer as the processing target is received, and when a processing amount is detected by using a result acquired by comparing data indicating intensities of the received light with the plurality of wavelengths with comparative data acquired in advance and indicating intensities of the light with the plurality of wavelengths, a similarity in wafers is quantified based on the data indicating the intensities of the light with the plurality of wavelengths of light, and the processing amount is detected by comparing at least one piece of data selected according to the quantified similarity with the data indicating the intensities of the light with the plurality of wavelengths acquired during the processing for the plurality of wafers.
    Type: Application
    Filed: March 15, 2021
    Publication date: June 27, 2024
    Inventors: Soichiro ETO, Tsubasa OKAMOTO, Shigeru Nakamoto, Tatehito Usui
  • Publication number: 20230215710
    Abstract: A process of detecting a thickness of a film layer to be processed or a depth of etching by using a result of detection of a signal indicating intensity of interference light having a plurality of wavelengths formed at a plurality of time instants from when plasma is formed to when the etching is completed. A start time instant is detected by using an amount of change in the intensity of the interference light. Then, a remaining film thickness or the etching amount at an arbitrary time instant is detected from a result of comparing actual data indicating the intensity of the interference light at the arbitrary time instant during the processing after the start time instant with a plurality of pieces of data for detection of the intensity of the interference light obtained in advance and associated with values of a the film thicknesses or the depths of etching.
    Type: Application
    Filed: September 17, 2020
    Publication date: July 6, 2023
    Inventors: Mitsuru Nagasawa, Soichiro Eto, Tatehito Usui, Shigeru Nakamoto
  • Publication number: 20230118576
    Abstract: This invention provides a wafer processing method comprising a process of irradiating a wafer to be processed placed on the upper surface of a sample table arranged in a processing chamber with light or electromagnetic waves to heat and remove a compound layer of a film layer that is preliminarily formed on the upper surface of the film layer of the upper surface of the wafer, wherein in the process, by receiving the light or electromagnetic waves reflected by the upper surface of the wafer, a signal indicating a temporal change in intensity using the wavelength of the light or electromagnetic waves as a parameter is corrected using information of the intensity of the light or electromagnetic waves detected by receiving the light or electromagnetic waves at a position on the circumferential side of the upper surface of the sample table.
    Type: Application
    Filed: December 20, 2019
    Publication date: April 20, 2023
    Inventors: Hiroyuki Kobayashi, Atsushi Sekiguchi, Tatehito Usui, Soichiro Eto, Shigeru Nakamoto, Kazunori Shinoda, Nobuya Miyoshi
  • Publication number: 20220406667
    Abstract: A plasma processing apparatus and method with an improved processing yield, the plasma processing apparatus including detector configured to detect an intensity of a first light of a plurality of wavelengths in a first wavelength range and an intensity of a second light of a plurality of wavelengths in a second wavelength range, the first light being obtained by receiving a light which is emitted into the processing chamber from a light source disposed outside the processing chamber and which is reflected by an upper surface of the wafer, and the second light being a light transmitted from the light source without passing through the processing chamber; and a determination unit configured to determine a remaining film thickness of the film layer by comparing the intensity of the first light corrected using a change rate of the intensity of the second light.
    Type: Application
    Filed: March 11, 2020
    Publication date: December 22, 2022
    Inventor: Soichiro Eto
  • Publication number: 20220367298
    Abstract: A plasma processing method to detect and process a thickness of the processing target film with high accuracy when a fine shape of the semiconductor wafer surface varies, including detecting a state of a processing target film of a processing target material that is processed inside a vacuum processing chamber; detecing light emission of the plasma; obtaining a differential waveform data of the light emission of the plasma; storing a plurality of pieces of differential waveform pattern data in advance; calculating an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained and the plurality of pieces of differential waveform pattern data stored; and determining an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated.
    Type: Application
    Filed: August 1, 2022
    Publication date: November 17, 2022
    Inventors: Kousuke Fukuchi, Ryoji Asakura, Soichiro Eto, Tsubasa Okamoto, Tatehito Usui, Shigeru Nakamoto
  • Patent number: 11437289
    Abstract: A plasma processing apparatus including a processing state detection unit having: a light emission detection unit to detect light emission of the plasma; a calculation unit to obtain a differential waveform data of the light emission of the plasma; a database unit that stores a plurality of pieces of differential waveform pattern data in advance; a film thickness calculation unit to calculate an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained by the calculation unit and the plurality of pieces of differential waveform pattern data stored in the database unit; and an end point determination unit to determine an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated by the film thickness calculation unit.
    Type: Grant
    Filed: September 30, 2020
    Date of Patent: September 6, 2022
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Kousuke Fukuchi, Ryoji Asakura, Soichiro Eto, Tsubasa Okamoto, Tatehito Usui, Shigeru Nakamoto
  • Publication number: 20220102226
    Abstract: A plasma processing apparatus including a processing state detection unit having: a light emission detection unit to detect light emission of the plasma; a calculation unit to obtain a differential waveform data of the light emission of the plasma; a database unit that stores a plurality of pieces of differential waveform pattern data in advance; a film thickness calculation unit to calculate an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained by the calculation unit and the plurality of pieces of differential waveform pattern data stored in the database unit; and an end point determination unit to determine an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated by the film thickness calculation unit.
    Type: Application
    Filed: September 30, 2020
    Publication date: March 31, 2022
    Inventors: Kousuke Fukuchi, Ryoji Asakura, Soichiro Eto, Tsubasa Okamoto, Tatehito Usui, Shigeru Nakamoto
  • Publication number: 20220102122
    Abstract: Provided is a processing state detection unit includes: a light emission detection unit configured to detect light emission of the plasma; a calculation unit configured to obtain a differential waveform data of the light emission of the plasma; a database unit that stores a plurality of pieces of differential waveform pattern data in advance; a film thickness calculation unit configured to calculate an estimated value of the film thickness of the processing target film processed on the processing target material by weighting based on differences between the differential waveform data obtained by the calculation unit and the plurality of pieces of differential waveform pattern data stored in the database unit; and an end point determination unit configured to determine an end point of processing using the plasma based on the estimated value of the film thickness of the processing target film calculated by the film thickness calculation unit.
    Type: Application
    Filed: September 23, 2021
    Publication date: March 31, 2022
    Inventors: Tsubasa Okamoto, Ryoji Asakura, Soichiro Eto
  • Patent number: 11239097
    Abstract: In thickness/depth measurement of a wafer in etching, variation occurs in detected light quantity due to fluctuation of light quantity of a light source or fluctuation of air in a region through which light passes, and measurement accuracy of thickness/depth is reduced, and thus the total light quantity or average light quantity of an arbitrary wavelength is calculated from an optical spectrum measured at each time instant during etching, estimated total light quantity or estimated average light quantity at the present time, which is estimated using total light quantity or average light quantity measured prior to the present time, is calculated, a change rate, as a ratio of the total light quantity at the present time to the estimated total light quantity or a ratio of the average light quantity to the estimated average light quantity, is calculated, the calculated change rate is used to correct light quantity of each wavelength at the present time, and the corrected light quantity of each wavelength is used
    Type: Grant
    Filed: February 8, 2019
    Date of Patent: February 1, 2022
    Assignee: HITACHI HIGH-TECH CORPORATION
    Inventors: Soichiro Eto, Hiroyuki Minemura, Tatehito Usui
  • Publication number: 20210225674
    Abstract: In thickness/depth measurement of a wafer in etching, variation occurs in detected light quantity due to fluctuation of light quantity of a light source or fluctuation of air in a region through which light passes, and measurement accuracy of thickness/depth is reduced, and thus the total light quantity or average light quantity of an arbitrary wavelength is calculated from an optical spectrum measured at each time instant during etching, estimated total light quantity or estimated average light quantity at the present time, which is estimated using total light quantity or average light quantity measured prior to the present time, is calculated, a change rate, as a ratio of the total light quantity at the present time to the estimated total light quantity or a ratio of the average light quantity to the estimated average light quantity, is calculated, the calculated change rate is used to correct light quantity of each wavelength at the present time, and the corrected light quantity of each wavelength is used
    Type: Application
    Filed: February 8, 2019
    Publication date: July 22, 2021
    Inventors: Soichiro ETO, Hiroyuki MINEMURA, Tatehito USUI
  • Patent number: 10453695
    Abstract: A plasma processing apparatus processes a film layer to be processed disposed in advance on a surface of a wafer by using a plasma being switched on and off in a processing chamber in predetermined cycles and periods and includes a detection control unit for detecting a processing amount of the film layer on the surface of the wafer. The detection control unit includes a light source unit, a detection unit, and a film thickness/depth calculation unit. This detection control unit detects a plurality of times an amount indicating the intensity of light on a sample surface at predetermined cycles during a period in which the plasma is switched off while the wafer is being processed and detects a processing amount of the film layer on the sample surface by using the detected amount indicating the light intensity.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: October 22, 2019
    Assignee: Hitachi High-Technologies Corporation
    Inventors: Soichiro Eto, Takeshi Ohmori, Tatehito Usui, Satomi Inoue
  • Publication number: 20180277377
    Abstract: A plasma processing apparatus processes a film layer to be processed disposed in advance on a surface of a wafer by using a plasma being switched on and off in a processing chamber in predetermined cycles and periods and includes a detection control unit for detecting a processing amount of the film layer on the surface of the wafer. The detection control unit includes a light source unit, a detection unit, and a film thickness/depth calculation unit. This detection control unit detects a plurality of times an amount indicating the intensity of light on a sample surface at predetermined cycles during a period in which the plasma is switched off while the wafer is being processed and detects a processing amount of the film layer on the sample surface by using the detected amount indicating the light intensity.
    Type: Application
    Filed: September 25, 2017
    Publication date: September 27, 2018
    Inventors: Soichiro ETO, Takeshi OHMORI, Tatehito USUI, Satomi INOUE
  • Patent number: 9293168
    Abstract: When data is recorded on an optical disc, and stored for a long period of time, there is a need to periodically evaluate whether a quality of the recorded data is determined with time, or not. If the signal quality is lower than a given level as an evaluation result, a work for moving the data to a brand-new optical disc is required. However, in periodical inspection, if the number of optical discs is enormous, a large amount of time is required to evaluate all data recorded on the optical disc. In recording user data on the optical disc, a signal of a particular pattern having a lifetime shorter than a reference lifetime of the user data is recorded in a given area of the optical disc in advance, the particular pattern signal is reading at given time intervals, and processing on the user data is determined on the basis of the evaluation result of the signal quality.
    Type: Grant
    Filed: January 29, 2014
    Date of Patent: March 22, 2016
    Assignees: HITACHI CONSUMER ELECTRONICS CO., LTD., HITACHI—LG DATA STORAGE, INC.
    Inventors: Yoshitaka Morimoto, Soichiro Eto, Koichi Watanabe