Patents by Inventor Soichiro Nogami

Soichiro Nogami has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10731243
    Abstract: In an intermediate layer formed between a base material and a DLC layer, a Ti layer and a TiC layer formed on a surface of the Ti layer are provided, and a carbon content of the entire layer containing the Ti layer and the TiC layer is 53 at % or more and 77 at % or less.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: August 4, 2020
    Assignee: DOWA THERMOTECH CO., LTD.
    Inventors: Hiroki Tashiro, Hiroyuki Matsuoka, Wataru Sakakibara, Soichiro Nogami, Satoru Habuka
  • Publication number: 20180363128
    Abstract: In an intermediate layer formed between a base material and a DLC layer, a Ti layer and a TiC layer formed on a surface of the Ti layer are provided, and a carbon content of the entire layer containing the Ti layer and the TiC layer is 53 at % or more and 77 at % or less.
    Type: Application
    Filed: December 7, 2016
    Publication date: December 20, 2018
    Applicant: DOWA THERMOTECH CO., LTD.
    Inventors: Hiroki TASHIRO, Hiroyuki MATSUOKA, Wataru SAKAKIBARA, Soichiro NOGAMI, Satoru HABUKA
  • Patent number: 10145007
    Abstract: [Problem] To produce a DLC film excellent in hardness and adhesiveness while preventing a film-forming rate from slowing even when the gas pressure in a chamber is a low pressure without requiring a large-scale facility such as a thermostatic device. [solution] There is provided a DLC film film-forming method being a film-forming method to film-form a DLC film on a substrate by a plasma CVD method, the method including: setting a voltage to be applied to a substrate using a DC pulse power supply to a bias voltage; using an acetylene gas or a methane gas as a film-forming gas to be supplied into a chamber; setting the total pressure of the gas in the chamber to not less than 0.5 Pa and not more than 3 Pa when the methane gas is used; setting the total pressure of the gas in the chamber to not less than 0.3 Pa and not more than 3 Pa when the acetylene gas is used; and setting the bias voltage to not less than 0.9 kV and not more than 2.2 kV.
    Type: Grant
    Filed: October 31, 2014
    Date of Patent: December 4, 2018
    Assignee: DOWA THERMOTECH CO., LTD.
    Inventors: Hiroki Tashiro, Hiroyuki Matsuoka, Motohiro Watanabe, Wataru Sakakibara, Soichiro Nogami
  • Patent number: 10006116
    Abstract: An intermediate layer forming method to form an intermediate layer formed between a base material and a DLC film using a PVD method includes: a Ti layer film-forming step of film-forming a Ti layer on a base material; and a TiC layer film-forming step of film-forming a TiC layer on the Ti layer, in which in the Ti layer film-forming step, an Ar gas is supplied into a chamber into which the base material is carried and a film-forming pressure is set to a pressure in a range of not less than 0.4 Pa and not more than 1 Pa to film-form the Ti layer, and in the TiC layer film-forming step, an Ar gas and a CH4 gas are supplied into the chamber, a film-forming pressure is set to a pressure in a range of 0.2 Pa or more to less than 0.4 Pa, and a second bias voltage higher in bias voltage than a first bias voltage applied to the base material in the Ti layer film-forming step and higher in bias voltage than ?100 V is applied to the base material to film-form the TiC layer.
    Type: Grant
    Filed: November 6, 2014
    Date of Patent: June 26, 2018
    Assignee: DOWA THERMOTECH CO., LTD.
    Inventors: Motohiro Watanabe, Hiroyuki Matsuoka, Wataru Sakakibara, Soichiro Nogami
  • Publication number: 20160281219
    Abstract: [Problem] To produce a DLC film excellent in hardness and adhesiveness while preventing a film-forming rate from slowing even when the gas pressure in a chamber is a low pressure without requiring a large-scale facility such as a thermostatic device. [solution] There is provided a DLC film film-forming method being a film-forming method to film-form a DLC film on a substrate by a plasma CVD method, the method including: setting a voltage to be applied to a substrate using a DC pulse power supply to a bias voltage; using an acetylene gas or a methane gas as a film-forming gas to be supplied into a chamber; setting the total pressure of the gas in the chamber to not less than 0.5 Pa and not more than 3 Pa when the methane gas is used; setting the total pressure of the gas in the chamber to not less than 0.3 Pa and not more than 3 Pa when the acetylene gas is used; and setting the bias voltage to not less than 0.9 kV and not more than 2.2 kV.
    Type: Application
    Filed: October 31, 2014
    Publication date: September 29, 2016
    Inventors: Hiroki TASHIRO, Hiroyuki MATSUOKA, Motohiro WATANABE, Wataru SAKAKIBARA, Soichiro NOGAMI
  • Publication number: 20160265099
    Abstract: An intermediate layer forming method to form an intermediate layer formed between a base material and a DLC film using a PVD method includes: a Ti layer film-forming step of film-forming a Ti layer on a base material; and a TiC layer film-forming step of film-forming a TiC layer on the Ti layer, in which in the Ti layer film-forming step, an Ar gas is supplied into a chamber into which the base material is carried and a film-forming pressure is set to a pressure in a range of not less than 0.4 Pa and not more than 1 Pa to film-form the Ti layer, and in the TiC layer film-forming step, an Ar gas and a CH4 gas are supplied into the chamber, a film-forming pressure is set to a pressure in a range of 0.2 Pa or more to less than 0.4 Pa, and a second bias voltage higher in bias voltage than a first bias voltage applied to the base material in the Ti layer film-forming step and higher in bias voltage than ?100 V is applied to the base material to film-form the TiC layer.
    Type: Application
    Filed: November 6, 2014
    Publication date: September 15, 2016
    Applicant: Dowa Thermotech Co., Ltd.
    Inventors: Motohiro Watanabe, Hiroyuki Matsuoka, Wataru Sakakibara, Soichiro Nogami