Patents by Inventor Soji Kamiya

Soji Kamiya has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9029302
    Abstract: [Task] In a sliding member comprising a substrate and a coating layer provided thereon, the coating layer has a sliding surface and is formed of a resin-based coating and particles of a solid lubricant dispersed therein. The orientation ratio of (001) plane of the solid lubricant is enhanced. [Means for Solution] The coating layer of a sliding layer has an average thickness of 3 ?m or less. The particles of the solid lubricant have 2 ?m or more of an average particle diameter as measured by the laser diffraction method. The solid lubricant dispersed has 90% or more of relative C-axis intensity ratio.
    Type: Grant
    Filed: March 7, 2011
    Date of Patent: May 12, 2015
    Assignees: Taiho Kogyo Co., Ltd., Honda Motor Co., Ltd.
    Inventors: Soji Kamiya, Tasuku Sakurai
  • Publication number: 20120270761
    Abstract: [Task] In a sliding member comprising a substrate and a coating layer provided thereon, the coating layer has a sliding surface and is formed of a resin-based coating and particles of a solid lubricant dispersed therein. The orientation ratio of (001) plane of the solid lubricant is enhanced. [Means for Solution] The coating layer of a sliding layer has an average thickness of 3 ?m or less. The particles of the solid lubricant have 2 ?m or more of an average particle diameter as measured by the laser diffraction method. The solid lubricant dispersed has 90% or more of relative C-axis intensity ratio.
    Type: Application
    Filed: March 7, 2011
    Publication date: October 25, 2012
    Applicants: HONDA MOTOR CO., LTD., TAIHO KOGYO CO., LTD.
    Inventors: Soji Kamiya, Tasuku Sakurai
  • Patent number: 8242064
    Abstract: [Task] The solid-lubricant layer applied on the surface of Al or Cu-based bearing alloy is improved so as to satisfactorily demonstrate the properties of the solid lubricant. [Means for Solution] The solid lubricant dispersed in the solid-lubricant solid-lubricant layer exhibits 85% or more of the relative C axis intensity ratio defined below. The relative C axis intensity ratio=the accumulative intensity of (002), (004) and (008) planes relative to the accumulative intensity of (002), (004), (100), (101), (102), (103), (105), (110) and (008) planes detected by X ray diffraction.
    Type: Grant
    Filed: October 4, 2007
    Date of Patent: August 14, 2012
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Soji Kamiya, Tasuku Sakurai, Mitsunori Arimura
  • Publication number: 20100144564
    Abstract: [Task] The solid-lubricant layer applied on the surface of Al or Cu-based bearing alloy is improved so as to satisfactorily demonstrate the properties of the solid lubricant. [Means for Solution] The solid lubricant dispersed in the solid-lubricant solid-lubricant layer exhibits 85% or more of the relative C axis intensity ratio defined below. The relative C axis intensity ratio=the accumulative intensity of (002), (004) and (008) planes relative to the accumulative intensity of (002), (004), (100), (101), (102), (103), (105), (110) and (008) planes detected by X ray diffraction.
    Type: Application
    Filed: October 4, 2007
    Publication date: June 10, 2010
    Inventors: Soji Kamiya, Tasuku Sakurai, Mitsunori Arimura
  • Patent number: 7078110
    Abstract: A slide bearing is described with a bearing metal layer on copper basis as applied to a carrier and a running layer made of an alloy of aluminum and tin which is applied physically onto the bearing metal layer in vacuum. In order to combine favorable resistance against wearing with a low inclination towards jamming with advantageous tribological properties it is proposed that the bearing metal layer consists of an alloy with 4 to 8% by weight of tin, 0.6 to 1% by weight of silver, 1 to 2% by weight of an iron phosphide and 0 to 0.15% by weight of carbon, preferably in the form of graphite, and the remainder of copper.
    Type: Grant
    Filed: December 10, 2004
    Date of Patent: July 18, 2006
    Assignees: Miba Gleitlager GmbH, Taiho Kogyo Co., Ltd.
    Inventors: Walter Gärtner, Hubert Lang, Soji Kamiya, Takashi Tomikawa
  • Publication number: 20050129974
    Abstract: A slide bearing is described with a bearing metal layer on copper basis as applied to a carrier and a running layer made of an alloy of aluminum and tin which is applied physically onto the bearing metal layer in vacuum. In order to combine favorable resistance against wearing with a low inclination towards jamming with advantageous tribological properties it is proposed that the bearing metal layer consists of an alloy with 4 to 8% by weight of tin, 0.6 to 1% by weight of silver, 1 to 2% by weight of an iron phosphide and 0 to 0.15% by weight of carbon, preferably in the form of graphite, and the remainder of copper.
    Type: Application
    Filed: December 10, 2004
    Publication date: June 16, 2005
    Inventors: Walter Gartner, Hubert Lang, Soji Kamiya, Takashi Tomikawa
  • Patent number: 6899844
    Abstract: A method of producing a fine TiC particle-dispersing type Al—Sn based aluminum alloy includes the steps of: preparing either Al mother-alloy or metallic raw materials of the Al alloy and a green compact, in which TiC is dispersed; melting the Al mother-alloy or the metallic raw materials of the Al alloy to form an Al alloy melt; bringing the Al alloy melt and the green compact, in which TiC is dispersed, into contact with one another, thereby dispersing the TiC in the Al-alloy melt; casting the Al alloy melt, in which TiC is dispersed, into an aluminum-alloy ingot, in which TiC is dispersed; and rolling the aluminum-alloy ingot.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: May 31, 2005
    Assignees: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
  • Patent number: 6770381
    Abstract: A sliding bearing for an internal combustion engine including a copper-based bearing alloy including silver and tin upon which an overlay is applied. The overlay comprises resin and MoS2, and the adherence of the overlay to the alloy is enhanced by a roughened alloy surface formed of grooves extending in the sliding direction.
    Type: Grant
    Filed: November 9, 1999
    Date of Patent: August 3, 2004
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Hiroshi Kanayama, Shinya Kawakami, Takashi Tomikawa, Soji Kamiya
  • Patent number: 6706126
    Abstract: Aluminum alloy, which consists of from 2 to 20% by weight of Sn, from 3% by weight or less of Cu, and from 0.3 to 5% by volume of TiC particles, the balance being Al and unavoidable impurities, exhibits improved fatigue resistance at a high temperature region, while maintaining compatibility at low temperature notwithstanding improved fatigue resistance.
    Type: Grant
    Filed: April 25, 2001
    Date of Patent: March 16, 2004
    Assignees: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
  • Publication number: 20040022663
    Abstract: A method of producing a fine TiC particle-dispersing type Al—Sn based aluminum alloy includes the steps of: preparing either Al mother-alloy or metallic raw materials of the Al alloy and a green compact, in which TiC is dispersed; melting the Al mother-alloy or the metallic raw materials of the Al alloy to form an Al alloy melt; bringing the Al alloy melt and the green compact, in which TiC is dispersed, into contact with one another, thereby dispersing the TiC in the Al-alloy melt; casting the Al alloy melt, in which TiC is dispersed, into an aluminum-alloy ingot, in which TiC is dispersed; and rolling the aluminum-alloy ingot.
    Type: Application
    Filed: April 4, 2003
    Publication date: February 5, 2004
    Applicants: Taiho Kogyo Co., Ltd., Toyota Jidosha Kabushiki Kaisha
    Inventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
  • Publication number: 20020192105
    Abstract: Aluminum alloy, which consists of from 2 to 20% by weight of Sn, from 3% by weight or less of Cu, and from 0.3 to 5% by volume of TiC particles, the balance being Al and unavoidable impurities, exhibits improved fatigue resistance at a high temperature region, while maintaining compatibility at low temperature notwithstanding improved fatigue resistance.
    Type: Application
    Filed: April 25, 2001
    Publication date: December 19, 2002
    Applicant: TAIHO KOGYO CO., LTD.
    Inventors: Toru Desaki, Soji Kamiya, Kazuaki Sato, Yukio Okouchi, Tetsuya Nukami
  • Publication number: 20020192490
    Abstract: A sliding bearing being improved in resistance to seizure under a high bearing pressure condition, the bearing having a lining of a copper alloy in which Ag and Sn are preset as additive metals in solid solution state and form a hexagonal compound or an eutectic between themselves or with Cu The improved bearing has a back metal having, adhered thereon, a copper alloy wherein 0.1 to 2 wt. % of Ag and 1 to 10 wt. % of Sn are present as essential metal components and the residue is composed essentially of Cu, and a surface obtained by covering a roughened surface, which is positioned on the opposite side to said back metal of copper alloy and has a roughness (R z) of about 0.5 to about 10% mgr m with an overlay of a thermosetting resin, such as a polyimide resin, a polyamideimide resin, an epoxy resin and a phenol resin, containing MoS 2 in an amount of 55 to 90 wt %.
    Type: Application
    Filed: November 9, 1999
    Publication date: December 19, 2002
    Inventors: HIROSHI KANAYAMA, SHINYA KAWAKAMI, TAKASHI TOMIKAWA, SOJI KAMIYA
  • Patent number: 6348114
    Abstract: A sliding bearing having improved seizure resistance has the following structure: (a) A bearing layer (2). It comprises a copper alloy containing in a Cu matrix Ag, Sn, Sb, In, Mn, Fe, Bi, Zn, Ni and/or Cr. (b) A first sub-layer (3) of the bearing layer (2). First sub-layer (3) contains concentrated element, hexagonal compound or eutectic of said element(s). (c) A second sub-layer (2a) in which said element in essential solid-solution state. (d) Metal backing (1).
    Type: Grant
    Filed: March 24, 1999
    Date of Patent: February 19, 2002
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Haruyuki Oshiro, Takashi Tomikawa, Soji Kamiya, Katuyuki Hashizume
  • Patent number: 6254701
    Abstract: A sliding bearing having improved seizure resistance has the following structure. (a) A bearing layer (2). It comprises a copper alloy containing in a Cu matrix Ag, Sn, Sb, In, Mn, Fe, Bi, Zn, Ni and/or Cr. (b) A fisrst sub-layer (3) of the bearing layer (2). It (3) contains concentrated element, hexagonal compound or eutectic of said element(s). (c) A second sub-layer (2a) in which said element in essential solid-solution state. (d) Metal backing (1).
    Type: Grant
    Filed: March 14, 1997
    Date of Patent: July 3, 2001
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Haruyuki Oshiro, Takashi Tomikawa, Soji Kamiya, Katuyuki Hashizume
  • Patent number: 6025081
    Abstract: The copper-based sliding material has improved seizure resistance, even if it is free of Pb, and enables thinning of the overlay. The copper alloy provided consists of from 0.1 to 2% of Ag, from 1 to 10% of Sn, and the balance consisting of Cu and unavoidable impurities and, further said Ag and Sn do not essentially form the secondary phases but are in complete or essentially solid-solution state in the Cu matrix.
    Type: Grant
    Filed: January 8, 1998
    Date of Patent: February 15, 2000
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Haruyuki Ohshiro, Takashi Tomikawa, Katsuyuki Hashizume, Soji Kamiya
  • Patent number: 5938864
    Abstract: A copper alloy material excellent in the resistance to corrosion caused by lubricating oils containing sulfur-based additives. The alloy comprises from over 5 to 50% Ni, 0.1-2% Ag and the balance consisting substantially of Cu, and optionally contains at least one member selected among (1) up to 20% Sn, up to 0.5% P, up to 5% Al, up to 1% Si, up to 5% Mn, up to 30% Zn, up to 10% Fe and/or up to 1% Sb, (2) up to 30% in total of Pb and/or Bi, (3) up to 30% in total of graphite MoS.sub.2. WS.sub.2 and/or BN, (4) up to 20% in total of Al.sub.2 O.sub.3, SiC, SiO.sub.2. Fe.sub.3 P, AlN, Si.sub.3 N.sub.4, TiC, WC, BN, NiB and/or FeB, and (5) 0.001-1% S.
    Type: Grant
    Filed: August 6, 1997
    Date of Patent: August 17, 1999
    Assignee: Taiho Kogyo Co., LTd.
    Inventors: Takashi Tomikawa, Toshihiko Kira, Soji Kamiya
  • Patent number: 5817397
    Abstract: The surface of a lining member 3 is formed with a multiplicity of uneven surfaces 3a. The entire surface of the lining member 3 is coated by an intermediate layer 4 which comprises Ni. The surface of the intermediate layer 4 is additionally coated by an overlay layer 5 which comprises an Sn alloy. The lining member 3 has a surface roughness t.sub.1, as a result of forming the uneven surfaces 3a, which is chosen to be in a range from 2 to 8 .mu.mRz, and a thickness t.sub.2 of the intermediate layer 4 is chosen to be in a range from 0.01 to 0.6 .mu.m. When a sliding bearing 1 is heated, the overlay layer 5 and the intermediate layer 4 chemically react with each other to produce an Sn--Ni compound. As the overlay layer 5 becomes abraded, the Sn--Ni compound 6 will be exposed on the sliding contact surface. However, the described choice prevents the Sn--Ni compound from being exposed across the entire region of the sliding contact surface, thus improving the anti-seizure resistance of the sliding bearing 1.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: October 6, 1998
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Soji Kamiya, Yuji Yokota, Yoshio Kumada
  • Patent number: 5704720
    Abstract: A helical groove 1B is formed in the sliding surface 1A of a sliding bearing 1 over the entire axial region thereof. To establish the height of a peak 1a defined by the helical groove 1B, an imaginary reference line L extending parallel to the axis is formed which is determined such that the total cross-sectional area of all the peaks 1a is equal to the total cross-sectional area of all the valleys 1b when the helical groove 1B is considered in axial section. A height, as measured from the reference line L to the top 1a' of the peak 1a is chosen in the range of from 1 to 8 .mu.m. The space created by forming the valleys 1b allows the supply of lubricant oil to be increased, thereby simultaneously achieving a reduction in the frictional resistance and the occurrence of an impact sound.
    Type: Grant
    Filed: February 26, 1996
    Date of Patent: January 6, 1998
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Yoshio Kumada, Katsuyuki Hashizume, Soji Kamiya
  • Patent number: RE39377
    Abstract: A helical groove 1B is formed in the sliding surface 1A of a sliding bearing 1 over the entire axial region thereof. To establish the height of a peak 1a defined by the helical groove 1B, an imaginary reference line L extending parallel to the axis is formed which is determined such that the total cross-sectional area of all the peaks 1a is equal to the total cross-sectional area of all the valleys 1b when the helical groove 1B is considered in axial section. A height, as measured from the reference line L to the top 1a? of the peak 1a is chosen in the range of from 1 to 8 ?m. The space created by forming the valleys 1b allows the supply of lubricant oil to be increased, thereby simultaneously achieving a reduction in the frictional resistance and the occurrence of an impact sound.
    Type: Grant
    Filed: March 17, 1995
    Date of Patent: November 7, 2006
    Assignee: Taiho Kogyo Co., Ltd.
    Inventors: Yoshio Kumada, Katsuyuki Hashizume, Soji Kamiya
  • Patent number: RE38414
    Abstract: A sliding bearing for an internal combustion engine; the sliding bearing having a groove formed substantially circumferentially on an inner circumferential face of the sliding bearing; the width of the groove being smaller than 0.6 mm, and the ratio of the width of the groove to depth of the groove being larger than 40.
    Type: Grant
    Filed: July 29, 2002
    Date of Patent: February 3, 2004
    Assignees: Toyota Jidosha Kabushiki Kaisha, Taiho Kogyo Co., Ltd.
    Inventors: Zenichirou Katou, Yoshikatsu Nakamura, Katsuyuki Hashizume, Soji Kamiya