Patents by Inventor Soji Nishiyama

Soji Nishiyama has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8283088
    Abstract: An object is to provide an electrolyte membrane that maintains excellent cell characteristics for a long time under high temperature and low water retention, as this is the most important point in fuel cells. A process for producing a polymer electrolyte membrane for fuel cells is provided, which process comprises in sequence: forming graft molecular chains by graft-polymerization of a vinyl silane coupling agent on a polymer film substrate that has phenyl groups capable of holding sulfonic acid groups; introducing sulfonic acid groups into phenyl groups contained in the graft molecular chains; and hydrolyzing and condensing alkoxy groups contained in the graft molecular chains so that a silane crosslinked structure is introduced between the graft molecular chains. A polymer electrolyte membrane produced by the process is also provided.
    Type: Grant
    Filed: September 5, 2007
    Date of Patent: October 9, 2012
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Masaharu Asano, Jinhua Chen, Yasunari Maekawa, Toshimitsu Tachibana, Yozo Nagai, Soji Nishiyama
  • Patent number: 8241770
    Abstract: Polymer ion-exchange membranes having outstanding electrical conductivity, water retention and oxidation resistance are produced by the steps of uniformly mixing an organic high-molecular weight resin with functional inorganics having the abilities to promote graft polymerization of polymerizable monomers, adsorb water and conduct protons, irradiating the resulting functional inorganics/polymer membrane to initiate graft polymerization or graft copolymerization of polymerizable monomers having functional groups, and then introducing sulfonic acid groups into the graft chains.
    Type: Grant
    Filed: August 3, 2010
    Date of Patent: August 14, 2012
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Tetsuya Yamaki, Masaharu Asano, Yousuke Morita, Soji Nishiyama, Toshimitsu Tachibana, Yozo Nagai
  • Patent number: 8129074
    Abstract: A crosslinked nano-inorganic particle/polymer electrolyte membrane composed of a polymer film substrate, graft molecular chains bound to the backbone skeleton of the polymer film substrate and comprising a vinyl monomer graft-polymerized, sulfonic groups bound to the graft molecular chains, and an inorganic material as nano-scale particles uniformly dispersed within a crosslinked structure ascribed to the backbone skeleton of the polymer film substrate and the graft molecular chains, wherein the backbone skeleton of the polymer film substrate, the graft molecular chains, and the nano-inorganic particles mutually construct a crosslinked structure.
    Type: Grant
    Filed: November 16, 2006
    Date of Patent: March 6, 2012
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Jinhua Chen, Masaru Yoshida, Masaharu Asano, Tetsuya Yamaki, Toshimitsu Tachibana, Soji Nishiyama, Yozo Nagai
  • Patent number: 7993793
    Abstract: By performing photograft polymerization of functional monomers such that grafted chains will be introduced from the surface of a polymer base film into its interior without deteriorating its inherent characteristics and also by creating a multiplex crosslinked structure between the grafted chains and the base film under such conditions as to cause preferential radiation-induced crosslinking reaction, there is produced a polymer electrolyte membrane having high enough oxidation resistance and proton conductivity to be suitable for use in fuel cells.
    Type: Grant
    Filed: March 23, 2007
    Date of Patent: August 9, 2011
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Masaharu Asano, Jinhua Chen, Yasunari Maekawa, Toshimitsu Tachibana, Yozo Nagai, Soji Nishiyama
  • Patent number: 7919537
    Abstract: A method for producing a polymer electrolyte membrane for electrolyte fuel cells includes: irradiating gamma rays onto a polymer substrate to obtain a crosslinked polytetrafluoroetylene substrate, grafting a styrenic monomer and bis(vinylphenyl)ethane as monomers to the crosslinked polymer substrate, and introducing sulfonic acid groups into graft side chains formed by grafting. Fluoro polymer substrates such as polytetrafluoroethylene and ethylene tetrafluoroethylene copolymer may be used.
    Type: Grant
    Filed: November 7, 2005
    Date of Patent: April 5, 2011
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Yozo Nagai, Toshimitsu Tachibana, Soji Nishiyama, Tetsuya Yamaki, Masaharu Asano, Masaru Yoshida
  • Publication number: 20100297529
    Abstract: Polymer ion-exchange membranes having outstanding electrical conductivity, water retention and oxidation resistance are produced by the steps of uniformly mixing an organic high-molecular weight resin with functional inorganics having the abilities to promote graft polymerization of polymerizable monomers, adsorb water and conduct protons, irradiating the resulting functional inorganics/polymer membrane to initiate graft polymerization or graft copolymerization of polymerizable monomers having functional groups, and then introducing sulfonic acid groups into the graft chains.
    Type: Application
    Filed: August 3, 2010
    Publication date: November 25, 2010
    Applicants: JAPAN ATOMIC ENERGY AGENCY, NITTO DENKO CORPORATION
    Inventors: Masaru YOSHIDA, Tetsuya YAMAKI, Masaharu ASANO, Yousuke MORITA, Soji NISHIYAMA, Toshimitsu TACHIBANA, Yozo NAGAI
  • Patent number: 7803846
    Abstract: The objective of the invention is to solve the problems of conventional polymer electrolyte membranes, including small ion-exchange capacity and low oxidation and methanol resistance. A polymer film substrate is irradiated with ?-rays, electron beams or other radiations to perform multi-graft polymerization with functional monomers and then the polymer film substrate containing the grafted molecular chains or the graft molecular chains into which sulfonic acid groups have been introduced is crosslinked by irradiation to produce a polymer electrolyte membrane that has outstanding oxidation resistance, dimensional stability, electrical conductivity and methanol resistance and which can be controlled in ion-exchange capacity over a wide range.
    Type: Grant
    Filed: August 30, 2005
    Date of Patent: September 28, 2010
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Masaharu Asano, Tetsuya Yamaki, Soji Nishiyama, Toshimitsu Tachibana, Yozo Nagai
  • Patent number: 7785726
    Abstract: Polymer ion-exchange membranes having outstanding electrical conductivity, water retention and oxidation resistance are produced by the steps of uniformly mixing an organic high-molecular weight resin with functional inorganics having the abilities to promote graft polymerization of polymerizable monomers, adsorb water and conduct protons, irradiating the resulting functional inorganics/polymer membrane to initiate graft polymerization or graft copolymerization of polymerizable monomers having functional groups, and then introducing sulfonic acid groups into the graft chains.
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: August 31, 2010
    Assignees: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Tetsuya Yamaki, Masaharu Asano, Yousuke Morita, Soji Nishiyama, Toshimitsu Tachibana, Yozo Nagai
  • Publication number: 20100040927
    Abstract: An object is to provide an electrolyte membrane that maintains excellent cell characteristics for a long time under high temperature and low water retention, as this is the most important point in fuel cells. A process for producing a polymer electrolyte membrane for fuel cells is provided, which process comprises in sequence: forming graft molecular chains by graft-polymerization of a vinyl silane coupling agent on a polymer film substrate that has phenyl groups capable of holding sulfonic acid groups; introducing sulfonic acid groups into phenyl groups contained in the graft molecular chains; and hydrolyzing and condensing alkoxy groups contained in the graft molecular chains so that a silane crosslinked structure is introduced between the graft molecular chains. A polymer electrolyte membrane produced by the process is also provided.
    Type: Application
    Filed: September 5, 2007
    Publication date: February 18, 2010
    Inventors: Masaru Yoshida, Masaharu Asano, Jinhua Chen, Yasunari Maekawa, Toshimitsu Tachibana, Yozo Nagai, Soji Nishiyama
  • Patent number: 7482388
    Abstract: A polymer electrolyte membrane for a polymer electrolyte fuel cell, that overcomes disadvantages of the conventional polymer ion-exchange membranes including fluorine-based polymer electrolyte membranes and can maintain cell characteristics even in use over a long period of time (e.g., several thousand hours). The polymer electrolyte membrane comprises a fluorine polymer substrate having grafted thereon monomers having sulfone groups as a cation-exchange group, wherein a main chain of the graft chain comprises a hydrocarbon or a partially fluorinated hydrocarbon, and sulfone groups or substituents having sulfone groups are bonded as a side chain, and wherein in element compositional ratio by ESCA, at least one surface of the polymer electrolyte membrane has O/S value of 5.0 or higher, and a surface element proportion of S is 0.4-5.0%.
    Type: Grant
    Filed: September 6, 2005
    Date of Patent: January 27, 2009
    Assignee: Nitto Denko Corporation
    Inventors: Toshimitsu Tachibana, Soji Nishiyama, Yozo Nagai
  • Publication number: 20080044710
    Abstract: The present invention provides an electrolyte membrane that can maintain its properties even during long-term use in a solid polymer fuel cell. More specifically, the present invention provides an electrolyte membrane that exhibits excellent adhesion to the electrodes in a solid polymer fuel cell. The electrolyte membrane of the present invention is an electrolyte membrane for a solid polymer fuel cell, in which a graft chain containing a cation-exchange group has been added to a polymer substrate comprising an olefin-type polymer or fluoropolymer, wherein the penetration temperature of the electrolyte membrane, as measured by thermomechanical analysis, is no more than 200° C. This electrolyte membrane preferably has a dimensional variation ratio, upon immersion in a 40 weight % aqueous methanol solution, of no more than 40%. The polymer substrate preferably comprises polyvinylidene fluoride.
    Type: Application
    Filed: December 12, 2005
    Publication date: February 21, 2008
    Inventors: Toshimitsu Tachibana, Yozo Nagai, Soji Nishiyama
  • Publication number: 20070224480
    Abstract: By performing photograft polymerization of functional monomers such that grafted chains will be introduced from the surface of a polymer base film into its interior without deteriorating its inherent characteristics and also by creating a multiplex crosslinked structure between the grafted chains and the base film under such conditions as to cause preferential radiation-induced crosslinking reaction, there is produced a polymer electrolyte membrane having high enough oxidation resistance and proton conductivity to be suitable for use in fuel cells.
    Type: Application
    Filed: March 23, 2007
    Publication date: September 27, 2007
    Applicants: JAPAN ATOMIC ENERGY AGENCY, NITTO DENKO CORPORATION
    Inventors: Masaru Yoshida, Masaharu Asano, Jinhun Chen, Yasunari Maekawa, Toshimitsu Tachibana, Yozo Nagai, Soji Nishiyama
  • Publication number: 20070207359
    Abstract: A crosslinked nano-inorganic particle/polymer electrolyte membrane composed of a polymer film substrate, graft molecular chains bound to the backbone skeleton of the polymer film substrate and comprising a vinyl monomer graft-polymerized, sulfonic groups bound to the graft molecular chains, and an inorganic material as nano-scale particles uniformly dispersed within a crosslinked structure ascribed to the backbone skeleton of the polymer film substrate and the graft molecular chains, wherein the backbone skeleton of the polymer film substrate, the graft molecular chains, and the nano-inorganic particles mutually construct a crosslinked structure.
    Type: Application
    Filed: November 16, 2006
    Publication date: September 6, 2007
    Applicants: JAPAN ATOMIC ENERGY AGENCY, NITTO DENKO CORPORATION
    Inventors: Jinhun Chen, Masaru Yoshida, Masaharu Asano, Tetsuya Yamaki, Toshimitsu Tachibana, Soji Nishiyama, Yozo Nagai
  • Publication number: 20060281824
    Abstract: A polymer electrolyte membrane produced by a process in which a monofunctional vinyl monomer into which sulfonic acid groups can be introduced and a vinyl monomer having a halogen at a terminal are co-grafted into a polymer base film that has been exposed to an ionizing radiation, and the base film is exposed again to an ionizing radiation and/or heat treated so that the terminal halogen is eliminated to introduce a crosslinking structure in which the graft molecular chains are bound together.
    Type: Application
    Filed: June 8, 2006
    Publication date: December 14, 2006
    Applicants: JAPAN ATOMIC ENERGY AGENCY, NITTO DENKO CORPORATION
    Inventors: Masaharu Asano, Tetsuya Yamaki, Masaru Yoshida, Toshimitsu Tachibana, Soji Nishiyama, Yozo Nagai
  • Publication number: 20060223895
    Abstract: Polymer ion-exchange membranes having outstanding electrical conductivity, water retention and oxidation resistance are produced by the steps of uniformly mixing an organic high-molecular weight resin with functional inorganics having the abilities to promote graft polymerization of polymerizable monomers, adsorb water and conduct protons, irradiating the resulting functional inorganics/polymer membrane to initiate graft polymerization or graft copolymerization of polymerizable monomers having functional groups, and then introducing sulfonic acid groups into the graft chains.
    Type: Application
    Filed: April 5, 2006
    Publication date: October 5, 2006
    Applicants: JAPAN ATOMIC ENERGY AGENCY, NITTO DENKO CORPORATION
    Inventors: Masaru Yoshida, Tetsuya Yamaki, Masaharu Asano, Yousuke Morita, Soji Nishiyama, Toshimitsu Tachibana, Yozo Nagai
  • Publication number: 20060134493
    Abstract: The objective of the invention is to solve the problems of conventional polymer electrolyte membranes, including small ion-exchange capacity and low oxidation and methanol resistance. A polymer film substrate is irradiated with ?-rays, electron beams or other radiations to perform multi-graft polymerization with functional monomers and then the polymer film substrate containing the grafted molecular chains or the graft molecular chains into which sulfonic acid groups have been introduced is crosslinked by irradiation to produce a polymer electrolyte membrane that has outstanding oxidation resistance, dimensional stability, electrical conductivity and methanol resistance and which can be controlled in ion-exchange capacity over a wide range.
    Type: Application
    Filed: August 30, 2005
    Publication date: June 22, 2006
    Applicants: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Masaru Yoshida, Masaharu Asano, Tetsuya Yamaki, Soji Nishiyama, Toshimitsu Tachibana, Nagai Yozo
  • Publication number: 20060105216
    Abstract: The improved electrolyte membrane which is produced by grafting a styrenic monomer and bis(vinylphenyl)ethane as monomers to a polymer substrate and then introducing sulfonic acid groups into the graft side chains formed has improved oxidation resistance and good adhesion to electrodes. The polymer substrate is preferably made of a fluorocarbon polymer or an olefinic polymer. The styrenic monomer is preferably one or more species selected from the group consisting of styrene, ?-methylstyrene, vinyltoluene, and trifluorostyrene.
    Type: Application
    Filed: November 7, 2005
    Publication date: May 18, 2006
    Applicants: Japan Atomic Energy Agency, Nitto Denko Corporation
    Inventors: Yozo Nagai, Toshimitsu Tachibana, Soji Nishiyama, Tetsuya Yamaki, Masaharu Asano, Masaru Yoshida
  • Publication number: 20060051647
    Abstract: A polymer electrolyte membrane for a polymer electrolyte fuel cell, that overcomes disadvantages of the conventional polymer ion-exchange membranes including fluorine-based polymer electrolyte membranes and can maintain cell characteristics even in use over a long period of time (e.g., several thousand hours). The polymer electrolyte membrane comprises a fluorine polymer substrate having grafted thereon monomers having sulfone groups as a cation-exchange group, wherein a main chain of the graft chain comprises a hydrocarbon or a partially fluorinated hydrocarbon, and sulfone groups or substituents having sulfone groups are bonded as a side chain, and wherein in element compositional ratio by ESCA, at least one surface of the polymer electrolyte membrane has O/S value of 5.0 or higher, and a surface element proportion of S is 0.4-5.0%.
    Type: Application
    Filed: September 6, 2005
    Publication date: March 9, 2006
    Inventors: Toshimitsu Tachibana, Soji Nishiyama, Yozo Nagai
  • Patent number: 5824430
    Abstract: A separator for battery which exhibits a low electrical resistivity at normal time, good SD characteristics and a high mechanical strength is disclosed. A high molecular weight polypropylene having a weight average molecular weight of 500,000 or more and a polyethylene having a melting point of from 100.degree. to 140.degree. C. are extruded through a T-die film-forming machine to prepare a laminate film comprising a laminate of the high molecular polypropylene layer and the polyethylene layer. The laminate film is stretched at a temperature as low as from -20.degree. C. to 80.degree. C. by 10% to 100% based on the length of the original film, stretched at a temperature as high as 80.degree. C. to 130.degree. C. by 60% to 300% based on the length of the unstretched film, and then shrunk at the same temperature by 5% to 30% based on the length of the stretched film to render the film porous. Thus, a porous laminate film having a Gurley value of from 200 to 1,500 is prepared as a separator for battery.
    Type: Grant
    Filed: February 7, 1997
    Date of Patent: October 20, 1998
    Assignee: Nitto Denko Corporation
    Inventors: Hiroyuki Higuchi, Kiichiro Matsushita, Soji Nishiyama
  • Patent number: 5731074
    Abstract: A porous film of a laminate structure, comprising a porous inner layer comprising polyethylene as the essential component, and having formed on both surfaces thereof a porous outer layer comprising polypropylene and having a Vickers hardness of 10 or more. The porous film is suitable as a separator for a lithium battery, and when the porous film is superposed with a positive electrode and a negative electrode, the film is difficult to be scratched and perforated at the assembly of cells. A production method of the porous film is also provided.
    Type: Grant
    Filed: January 17, 1997
    Date of Patent: March 24, 1998
    Assignee: Nitto Denko Corporation
    Inventors: Soji Nishiyama, Hiroyuki Higuchi, Kiichiro Matsushita, Yutaka Kishii, Ryoichi Matsushima