Patents by Inventor Sonja R. POSTAK

Sonja R. POSTAK has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11751349
    Abstract: This application relates to an anodized part. The anodized part includes a metal substrate and an anodized layer overlaying and formed from the metal substrate. The anodized layer includes (i) an external surface that includes randomly distributed light-absorbing features that are capable of absorbing visible light incident upon the external surface, and (ii) pores defined by pore walls, where color particles are infused within the pores. The anodized layer is characterized as having a color having an L* value using a CIE L*a*b* color space that is less than 10.
    Type: Grant
    Filed: May 4, 2020
    Date of Patent: September 5, 2023
    Assignee: APPLE INC.
    Inventors: James A. Curran, Aaron D. Paterson, Sonja R. Postak
  • Patent number: 11739425
    Abstract: An electronic device may include conductive structures having a visible-light-reflecting coating. The coating may include a seed layer, transition layers, a neutral-color base layer, and an uppermost layer that forms a single-layer interference film. The neutral-color base layer may be opaque to visible light. The interference film may include silicon and may have an absorption coefficient between 0 and 1. The interference film may include, for example, CrSiN or CrSiCN. The composition of the interference film, the thickness of the interference film, and/or the composition of the base layer may be selected to provide the coating with a desired color near the middle of the visible spectrum (e.g., at green wavelengths). The color may be relatively stable even if the thickness of the coating varies across its area.
    Type: Grant
    Filed: July 17, 2020
    Date of Patent: August 29, 2023
    Assignee: Apple Inc.
    Inventors: Brian S. Tryon, Lijie Bao, Martin Melcher, Sonja R. Postak
  • Patent number: 11719865
    Abstract: An electronic device may include conductive structures having a visible-light-reflecting coating. The coating may include a seed layer, transition layers, a neutral-color base layer, and an uppermost layer that forms a single-layer interference film. The neutral-color base layer may be opaque to visible light. The interference film may include silicon and may have an absorption coefficient between 0 and 1. The interference film may include, for example, CrSiCN or CrSiC. The composition of the interference film, the thickness of the interference film, and/or the composition of the base layer may be selected to provide the coating with a desired color in the visible spectrum (e.g., at blue or purple wavelengths). The color may be relatively stable even if the thickness of the coating varies across its area.
    Type: Grant
    Filed: February 16, 2021
    Date of Patent: August 8, 2023
    Assignee: Apple Inc.
    Inventors: Brian S. Tryon, Lijie Bao, Martin Melcher, Sonja R. Postak
  • Publication number: 20230227947
    Abstract: The disclosure provides aluminum alloys having varying ranges of alloying elements and properties.
    Type: Application
    Filed: December 16, 2022
    Publication date: July 20, 2023
    Inventors: Herng-Jeng Jou, Isabel Yang, Sonja R. Postak, Tyler J. Harrington, James A. Curran, Todd S. Mintz, Abhijeet Misra
  • Patent number: 11549191
    Abstract: Anodic oxide coatings that provide corrosion resistance to parts having protruding features, such as edges, corners and convex-shaped features, are described. According to some embodiments, the anodic oxide coatings include an inner porous layer and an outer porous layer. The inner layer is adjacent to an underlying metal substrate and is formed under compressive stress anodizing conditions that allow the inner porous layer to be formed generally crack-free. In this way, the inner porous layer acts as a barrier that prevents water or other corrosion-inducing agents from reaching the underlying metal substrate. The outer porous layer can be thicker and harder than the inner porous layer, thereby increasing the overall hardness of the anodic oxide coating.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: January 10, 2023
    Assignee: APPLE INC.
    Inventors: James A. Curran, Zechariah D. Feinberg, Sonja R. Postak
  • Patent number: 11493957
    Abstract: An enclosure for a portable electronic device includes a titanium substrate having a textured surface that includes peaks separated by valleys, where the textured surface is characterized as having (i) an Sdq (root mean square gradient) that is greater than 0.2 micrometers, and (ii) a gloss value that is greater than 90 gloss units as measured at 60 degrees by a gloss meter.
    Type: Grant
    Filed: December 18, 2020
    Date of Patent: November 8, 2022
    Assignee: APPLE INC.
    Inventors: James A. Curran, Sonja R. Postak, Todd S. Mintz
  • Publication number: 20220350062
    Abstract: An electronic device may include conductive structures with a light-reflecting coating. The coating may have a two or four-layer thin-film interference filter. The two-layer filter may have a CrN layer and an SiCrN layer. The four-layer filter may have two CrN layers and two SiCrN layers. The two-layer filter may be used to coat relatively small conductive components. The four-layer filter may be used to coat a conductive housing sidewall. Both types of interference filter may produce a relatively uniform light blue color despite variations in coating thickness produced on account of the geometry of the underlying conductive structure.
    Type: Application
    Filed: August 27, 2021
    Publication date: November 3, 2022
    Inventors: Lijie Bao, Jiayun Liu, Fei Tong, Jozef M. Matlak, Sonja R. Postak, Brian S. Tryon
  • Patent number: 11371157
    Abstract: This application relates to a method for forming an enclosure for a portable electronic device, the enclosure including a metal substrate that is overlaid by an anodized layer. The method includes dyeing the anodized layer by exposing pores of the anodized layer to a dye. The method further includes sealing the dye within the pores by exposing the anodized layer to a zinc-based sealing solution, where an external surface of the anodized layer having the pores that are sealed includes an amount of zinc between about 3 wt % to about 6 wt %.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: June 28, 2022
    Assignee: Apple Inc.
    Inventors: James A. Curran, Sonja R. Postak, Karin H. Rasmussen, James A. Dean
  • Patent number: 11340652
    Abstract: This application relates to an enclosure for a portable electronic device. The enclosure includes a titanium substrate having a textured surface that includes randomly distributed peaks separated from each other by valleys, where tops of the peaks are separated from bottoms of the valleys by at least a minimum separation distance such that the textured surface is characterized as having an Sq (root mean square height) that is greater than 0.3 micrometers.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: May 24, 2022
    Assignee: Apple Inc.
    Inventors: James A. Curran, Sonja R. Postak, Todd S. Mintz
  • Patent number: 11268188
    Abstract: A method of forming a surface coating on a component of an electronic device can include depositing an aluminum layer including at least about 0.05 weight percent (wt %) of a grain refiner on a surface of the component by a physical vapor deposition process, and anodizing the aluminum layer to form an anodized aluminum oxide layer having a L* value greater than about 85 in the CIELAB color space.
    Type: Grant
    Filed: July 23, 2019
    Date of Patent: March 8, 2022
    Assignee: Apple Inc.
    Inventors: Brian S. Tryon, Alexander W. Williams, James A. Curran, Sonja R. Postak
  • Publication number: 20220066397
    Abstract: An electronic device may include conductive structures such as conductive housing structures. A high-brightness, visible-light-reflecting coating may be formed on the conductive structures. The coating may have adhesion and transition layers and an uppermost coloring layer on the adhesion and transition layers. At least the uppermost coloring layer may be deposited using a high impulse magnetron sputtering (HiPIMS) process. The uppermost coloring layer may include a TiCrN film, a TiCrCN film, a TiCN film, or a metal nitride film that contains Ti, Zr, Hf, or Cr. The coating may exhibit a high-brightness gold color.
    Type: Application
    Filed: August 19, 2021
    Publication date: March 3, 2022
    Inventors: Jozef M. Matlak, Brian S. Tryon, Lijie Bao, Maruwada Sukanya Sharma, Shiva K. Mandepudi, Sonja R. Postak
  • Publication number: 20210286112
    Abstract: An electronic device may include conductive structures having a visible-light-reflecting coating. The coating may include a seed layer, transition layers, a neutral-color base layer, and an uppermost layer that forms a single-layer interference film. The neutral-color base layer may be opaque to visible light. The interference film may include silicon and may have an absorption coefficient between 0 and 1. The interference film may include, for example, CrSiCN or CrSiC. The composition of the interference film, the thickness of the interference film, and/or the composition of the base layer may be selected to provide the coating with a desired color in the visible spectrum (e.g., at blue or purple wavelengths). The color may be relatively stable even if the thickness of the coating varies across its area.
    Type: Application
    Filed: February 16, 2021
    Publication date: September 16, 2021
    Inventors: Brian S. Tryon, Lijie Bao, Martin Melcher, Sonja R. Postak
  • Publication number: 20210109568
    Abstract: This application relates to an enclosure for a portable electronic device. The enclosure includes a titanium substrate having a textured surface that includes peaks separated by valleys, where the textured surface is characterized as having (i) an Sdq (root mean square gradient) that is greater than 0.2 micrometers, and (ii) a gloss value that is greater than 90 gloss units as measured at 60 degrees by a gloss meter.
    Type: Application
    Filed: December 18, 2020
    Publication date: April 15, 2021
    Inventors: James A. CURRAN, Sonja R. POSTAK, Todd S. MINTZ
  • Publication number: 20210048565
    Abstract: An electronic device may include conductive structures having a visible-light-reflecting coating. The coating may include a seed layer, transition layers, a neutral-color base layer, and an uppermost layer that forms a single-layer interference film. The neutral-color base layer may be opaque to visible light. The interference film may include silicon and may have an absorption coefficient between 0 and 1. The interference film may include, for example, CrSiN or CrSiCN. The composition of the interference film, the thickness of the interference film, and/or the composition of the base layer may be selected to provide the coating with a desired color near the middle of the visible spectrum (e.g., at green wavelengths). The color may be relatively stable even if the thickness of the coating varies across its area.
    Type: Application
    Filed: July 17, 2020
    Publication date: February 18, 2021
    Inventors: Brian S. Tryon, Lijie Bao, Martin Melcher, Sonja R. Postak
  • Patent number: 10901458
    Abstract: This application relates to an enclosure for a portable electronic device. The enclosure includes a titanium substrate having a textured surface that includes peaks separated by valleys, where the textured surface is characterized as having (i) an Sdq (root mean square gradient) that is greater than 0.2 micrometers, and (ii) a gloss value that is greater than 90 gloss units as measured at 60 degrees by a gloss meter.
    Type: Grant
    Filed: September 26, 2019
    Date of Patent: January 26, 2021
    Assignee: APPLE INC.
    Inventors: James A. Curran, Sonja R. Postak, Todd S. Mintz
  • Publication number: 20200383224
    Abstract: This application relates to an anodized part. The anodized part includes a metal substrate and an anodized layer overlaying and formed from the metal substrate. The anodized layer includes (i) an external surface that includes randomly distributed light-absorbing features that are capable of absorbing visible light incident upon the external surface, and (ii) pores defined by pore walls, where color particles are infused within the pores. The anodized layer is characterized as having a color having an L* value using a CIE L*a*b* color space that is less than 10.
    Type: Application
    Filed: May 4, 2020
    Publication date: December 3, 2020
    Inventors: James A. Curran, Aaron D. Paterson, Sonja R. Postak
  • Publication number: 20200347492
    Abstract: A method of forming a surface coating on a component of an electronic device can include depositing an aluminum layer including at least about 0.05 weight percent (wt %) of a grain refiner on a surface of the component by a physical vapor deposition process, and anodizing the aluminum layer to form an anodized aluminum oxide layer having a L* value greater than about 85 in the CIELAB color space.
    Type: Application
    Filed: July 23, 2019
    Publication date: November 5, 2020
    Inventors: Brian S. Tryon, Alexander W. Williams, James A. Curran, Sonja R. Postak
  • Publication number: 20200173050
    Abstract: This application relates to a method for forming an enclosure for a portable electronic device, the enclosure including a metal substrate that is overlaid by an anodized layer. The method includes dyeing the anodized layer by exposing pores of the anodized layer to a dye. The method further includes sealing the dye within the pores by exposing the anodized layer to a zinc-based sealing solution, where an external surface of the anodized layer having the pores that are sealed includes an amount of zinc between about 3 wt % to about 6 wt %.
    Type: Application
    Filed: March 21, 2019
    Publication date: June 4, 2020
    Inventors: James A. CURRAN, Sonja R. POSTAK, Karin H. RASMUSSEN, James A. DEAN
  • Publication number: 20200103937
    Abstract: This application relates to an enclosure for a portable electronic device. The enclosure includes a titanium substrate having a textured surface that includes peaks separated by valleys, where the textured surface is characterized as having (i) an Sdq (root mean square gradient) that is greater than 0.2 micrometers, and (ii) a gloss value that is greater than 90 gloss units as measured at 60 degrees by a gloss meter.
    Type: Application
    Filed: September 26, 2019
    Publication date: April 2, 2020
    Inventors: James A. CURRAN, Sonja R. POSTAK, Todd S. MINTZ
  • Publication number: 20200107462
    Abstract: This application relates to an enclosure for a portable electronic device. The enclosure includes a titanium substrate having a textured surface that includes randomly distributed peaks separated from each other by valleys, where tops of the peaks are separated from bottoms of the valleys by at least a minimum separation distance such that the textured surface is characterized as having an Sq (root mean square height) that is greater than 0.3 micrometers.
    Type: Application
    Filed: September 26, 2019
    Publication date: April 2, 2020
    Inventors: James A. CURRAN, Sonja R. POSTAK, Todd S. MINTZ