Patents by Inventor Sota Goto

Sota Goto has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170369962
    Abstract: A high-strength high-toughness electric-resistance-welded steel pipe having high resistance to post-weld heat treatment is provided. The steel pipe having a composition including C: 0.01% to 0.12%, Si: 0.05% to 0.50%, Mn: 1.0% to 2.2%, P: 0.03% or less, S: 0.005% or less, Al: 0.001% to 0.10%, N: 0.006% or less, Nb: 0.010% to 0.100%, and Ti: 0.001% to 0.050%. The steel pipe having a structure composed of 90% or more by volume of a bainitic ferrite phase and 10% or less (including 0%) by volume of a second phase. The bainitic ferrite phase having an average grain size of 10 ?m or less, and the structure containing fine Nb precipitates having a particle size of less than 20 nm dispersed in a base material portion. The steel pipe having high strength and toughness that is maintained through post-weld heat treatment, including heating to a temperature of 600° C. or more.
    Type: Application
    Filed: December 15, 2015
    Publication date: December 28, 2017
    Applicant: JFE Steel Corporation
    Inventors: Sota GOTO, Takatoshi OKABE, Yukihiko OKAZAKI
  • Publication number: 20170362678
    Abstract: A high-strength high-toughness electric-resistance-welded steel pipe having high resistance to post-weld heat treatment is provided. The steel pipe having a composition including C: 0.01% to 0.12%, Si: 0.05% to 0.50%, Mn: 1.0% to 2.2%, P: 0.03% or less, S: 0.005% or less, Al: 0.001% to 0.10%, N: 0.006% or less, Nb: 0.010% to 0.100%, and Ti: 0.001% to 0.050%. The steel pipe having a structure composed of a 90% or more by volume of a bainitic ferrite phase as a main phase and 10% or less (including 0%) by volume of a second phase. The bainitic ferrite phase having an average grain size of 10 ?m or less, and the structure containing fine Nb precipitates having a particle size of less than 20 nm dispersed in a base material portion. The steel pipe having high strength, toughness, and high resistance that is maintained through post-weld heat treatment.
    Type: Application
    Filed: December 15, 2015
    Publication date: December 21, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Sota GOTO, Takatoshi OKABE, Yukihiko OKAZAKI
  • Publication number: 20170356071
    Abstract: A resistance welded steel pipe is provided. A hot-rolled steel sheet having a composition containing, in mass %, C: 0.025 to 0.168%, Si: 0.10 to 0.30%, Mn: 0.60 to 1.90%, and one or at least two selected from Ca, Nb, V, and Ti such that Pcm is 0.20 or less is subjected to continuous cold roll forming to obtain a pipe-shaped body. Tapered grooves are formed in the steel sheet such that the ratio of the tapered portions to the wall thickness of the steel sheet is 10 to 80%. Then end surfaces of the pipe-shaped body are butted against each other and subjected to electric resistance welding. Ultrasonic waves are transmitted toward the electric resistance weld surface such that a beam width is within the range of 0.1 to 4.0 mm, and the reflected waves are used for ultrasonic flaw detection using an ultrasonic flaw detector.
    Type: Application
    Filed: November 17, 2015
    Publication date: December 14, 2017
    Applicant: JFE STEEL CORPORATION
    Inventors: Shunsuke TOYODA, Takatoshi OKABE, Sota GOTO, Yutaka MATSUI, Satoru YABUMOTO
  • Patent number: 9841124
    Abstract: A high-strength thick-walled electric resistance welded steel pipe has excellent low-temperature toughness and excellent HIC resistance and a yield strength of 400 MPa or more. The steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, controlled amounts of P, S, Al, N, and O, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, and Ca: 0.0001% to 0.0035% on a mass percent basis and the remainder being Fe and incidental impurities, and satisfies Pcm of 0.20 or less.
    Type: Grant
    Filed: April 11, 2013
    Date of Patent: December 12, 2017
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Toyoda, Sota Goto, Takatoshi Okabe, Tomohiro Inoue, Motoharu Egi, Atsushi Yonemoto
  • Patent number: 9551047
    Abstract: A high strength electric resistance welded steel pipe has a yield strength of 450 MPa or more and excellent resistance to softening for a long period in an intermediate temperature range and a method of manufacturing the steel pipe are provided. The steel pipe has a chemical composition containing, by mass%, C: 0.026% or more and 0.084% or less, Si: 0.10% or more and 0.30% or less, Mn: 0.70% or more and 1.90% or less, Al: 0.01% or more and 0.10% or less, Nb: 0.001% or more and 0.070% or less, V: 0.001% or more and 0.065% or less, Ti: 0.001% or more and 0.033% or less, Ca: 0.0001% or more and 0.0035% or less, in which the condition that Pcm is 0.20 or less is satisfied.
    Type: Grant
    Filed: June 17, 2013
    Date of Patent: January 24, 2017
    Assignee: JFE Steel Corporation
    Inventors: Shunsuke Toyoda, Sota Goto, Takatoshi Okabe, Tomohiro Inoue
  • Publication number: 20160289788
    Abstract: A hot-rolled steel sheet has a chemical composition containing, by mass %, C: 0.030% or more and 0.120% or less, Si: 0.05% or more and 0.50% or less, Mn: 1.00% or more and 2.20% or less, P: 0.025% or less, S: 0.0050% or less, N: 0.0060% or less, Al: 0.005% or more and 0.100% or less, Nb: 0.020% or more and 0.100% or less, Mo: 0.05% or more and 0.50% or less, Ti: 0.001% or more and 0.100% or less, Cr: 0.05% or more and 0.50% or less, Ca: 0.0005% or more and 0.0050% or less, and the balance being Fe and inevitable impurities, and has a microstructure including bainitic ferrite as a main phase and martensite and retained austenite as second phases, wherein a volume fraction of the main phase is 90% or more, an average grain diameter of the main phase is 10 ?m or less, a volume fraction of the martensite is 0.5% or more and 9.5% or less, and a volume fraction of the retained austenite is 0.5% or more and 9.
    Type: Application
    Filed: November 20, 2014
    Publication date: October 6, 2016
    Inventors: Tomoaki Shibata, Sota Goto
  • Publication number: 20160153063
    Abstract: By using, as a raw material, a thick hot-rolled steel sheet having a chemical composition containing, by mass %, C: 0.02% or more and 0.10% or less, Si: 0.05% or more and 0.30% or less, Mn: 0.80% or more and 2.00% or less, and Nb: 0.010% or more and 0.100% or less and satisfying the condition that a carbon equivalent Ceq is 0.25% or more and 0.50% or less, a microstructure including a bainitic ferrite phase and/or a bainite phase, a high strength of 52 ksi or more in terms of yield strength and a high toughness of ?45° C. or lower in terms of fracture transition temperature vTrs, and satisfying the condition that the ratio of the average crystal grain size of the coarsest-grain portion to the average crystal grain size of the finest-grain portion is 2.
    Type: Application
    Filed: July 8, 2014
    Publication date: June 2, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Sota Goto, Shunsuke Toyoda, Takatoshi Okabe
  • Publication number: 20160045974
    Abstract: An open-pipe weld shielding arrangement for an electric resistance welded steel pipe or tube includes a shielding-gas blowing nozzle and a gas flow rate controller. The shielding-gas blowing nozzle includes a gas outlet disposed at a position 5 to 300 mm above upper ends of portions to be welded, and the gas flow rate controller controls the flow rate of the shielding gas blown from the gas outlet to 0.5 to 50 m/sec.
    Type: Application
    Filed: March 18, 2014
    Publication date: February 18, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Takatoshi OKABE, Masatoshi ARATANI, Shunsuke TOYODA, Sota GOTO, Hideto KIMURA
  • Publication number: 20160017466
    Abstract: A hot-rolled steel sheet is provided having high strength and excellent toughness and ductility includes a composition that contains, on a mass percent basis, 0.04% or more and 0.15% or less of C, 0.01% or more and 0.55% or less of Si, 1.0% or more and 3.0% or less of Mn, 0.03% or less P, 0.01% or less S, 0.003% or more and 0.1% or less of Al, 0.006% or less N, 0.035% or more and 0.1% or less Nb, 0.001% or more and 0.1% or less of V, 0.001% or more and 0.1% or less Ti, and the balance being Fe and incidental impurities, in which the hot-rolled steel sheet includes a microstructure in which the proportion of precipitated Nb to the total amount of Nb is 35% or more and 80% or less, the volume fraction of tempered martensite and/or tempered bainite having a lath interval of 0.2 ?m or more and 1.6 ?m or less is 95% or more at a position 1.0 mm from a surface of the sheet in the thickness direction, and the volume fraction of ferrite having a lath interval of 0.2 ?m or more and 1.
    Type: Application
    Filed: March 20, 2014
    Publication date: January 21, 2016
    Applicant: JFE STEEL CORPORATION
    Inventors: Tomoaki Shibata, Sota Goto
  • Publication number: 20150368737
    Abstract: A hot-rolled steel sheet for a high strength linepipe having a tensile strength of 540 MPa or more and a method for making the same. The steel sheet having a chemical composition containing, by mass %, C: 0.02% or more and 0.06% or less, Si: 0.05% or more and 0.25% or less, Mn: 0.60% or more and 1.10% or less, P: 0.008% or less, S: 0.0010% or less, Nb: 0.020% or more and 0.060% or less, Ti: 0.001% or more and 0.020% or less, Al: 0.01% or more and 0.08% or less, Ca: 0.0005% or more and 0.0050% or less, one or more selected from among Cu: 0.50% or less, Ni: 0.50% or less, Cr: 0.50% or less, Mo: 0.50% or less, and V: 0.10% or less, and the balance being Fe and inevitable impurities, in which the relationships 0.60?CP?0.90 and CM?3.05 are satisfied.
    Type: Application
    Filed: January 23, 2014
    Publication date: December 24, 2015
    Inventors: Sota GOTO, Shunsuke TOYODA, Takatoshi OKABE, Yukihiko OKAZAKI
  • Publication number: 20150368736
    Abstract: A hot-rolled steel sheet for a high strength linepipe having a metallic structure composed of bainitic-ferrite and a method for making the same. The steel sheet having a chemical composition containing, by mass %, C: 0.02% or more and 0.06% or less, Si: 0.05% or more and 0.25% or less, Mn: 0.60% or more and 1.10% or less, P: 0.008% or less, S: 0.0010% or less, Nb: 0.010% or more and 0.060% or less, Ti: 0.001% or more and 0.020% or less, Mo: 0.05% or less, Cr: 0.05% or more and 0.50% or less, Al: 0.01% or more and 0.08% or less, Ca: 0.0005% or more and 0.0050% or less, O: 0.005% or less, one or more selected from among Cu: 0.50% or less, Ni: 0.50% or less, and V: 0.10% or less, and the balance being Fe and inevitable impurities, in which the ratio of the hardness of a center segregation part to the hardness of a non-segregation part is less than 1.20 and the relationship SP?1.90 is satisfied.
    Type: Application
    Filed: January 23, 2014
    Publication date: December 24, 2015
    Inventors: Sota GOTO, Shunsuke TOYODA, Takatoshi OKABE, Yukihiko OKAZAKI
  • Publication number: 20150344998
    Abstract: A high strength hot rolled steel sheet is provided with low yield ratio and that is excellent in low-temperature toughness. The hot rolled steel sheet can be used as a raw material of a steel pipe. The steel sheet has a chemical composition containing C: 0.03% or more and 0.10% or less, Si: 0.01% or more and 0.50% or less, Mn: 1.4% or more and 2.2% or less, P: 0.025% or less, S: 0.005% or less, Al: 0.005% or more and 0.10% or less, Nb: 0.02% or more and 0.10% or less, Ti: 0.001% or more and 0.030% or less, Mo: 0.01% or more and 0.50% or less, Cr: 0.01% or more and 0.50% or less, and Ni: 0.01% or more and 0.50% or less, in which the condition that Moeq is 1.4% or more and 2.2% or less.
    Type: Application
    Filed: September 11, 2013
    Publication date: December 3, 2015
    Inventors: Chikara KAMI, Sota GOTO
  • Publication number: 20150251268
    Abstract: Electric resistance welded steel pipes or steel tubes with a tensile property TS of not less than 434 MPa which have electric resistance welded parts exhibiting both excellent HIC resistance and excellent low-temperature toughness, and methods for manufacturing such steel pipes or steel tubes.
    Type: Application
    Filed: September 20, 2013
    Publication date: September 10, 2015
    Inventors: Shunsuke Toyoda, Sota Goto, Takatoshi Okabe, Atsushi Yonemoto
  • Publication number: 20150232970
    Abstract: A high-strength hot-rolled steel sheet is provided having a high low-temperature toughness and a low yield ratio that is suitable for a steel pipe material. The hot-rolled steel sheet has a composition that contains C: 0.03% to 0.10%, Si: 0.01% to 0.50%, Mn: 1.4% to 2.2%, P: 0.025% or less, S: 0.005% or less, Al: 0.005% to 0.10%, Nb: 0.02% to 0.10%, Ti: 0.001% to 0.030%, Mo: 0.01% to 0.50%, Cr: 0.01% to 0.50%, and Ni: 0.01% to 0.50%. The composition of the hot-rolled steel sheet has an Moeq value in a range of 1.4% to 2.2%. The hot-rolled steel sheet includes an inner layer, which has a microstructure that contains a main phase and a second phase, and an outer layer, which has a microstructure that contains a tempered martensite phase or a tempered martensite phase and a tempered bainite phase.
    Type: Application
    Filed: September 11, 2013
    Publication date: August 20, 2015
    Applicant: JFE STEEL CORPORATION
    Inventors: Chikara Kami, Sota Goto
  • Publication number: 20150203933
    Abstract: A high strength electric resistance welded steel pipe has a yield strength of 450 MPa or more and excellent resistance to softening for a long period in an intermediate temperature range and a method of manufacturing the steel pipe are provided. The steel pipe has a chemical composition containing, by mass%, C: 0.026% or more and 0.084% or less, Si: 0.10% or more and 0.30% or less, Mn: 0.70% or more and 1.90% or less, Al: 0.01% or more and 0.10% or less, Nb: 0.001% or more and 0.070% or less, V: 0.001% or more and 0.065% or less, Ti: 0.001% or more and 0.033% or less, Ca: 0.0001% or more and 0.0035% or less, in which the condition that Pcm is 0.20 or less is satisfied.
    Type: Application
    Filed: June 17, 2013
    Publication date: July 23, 2015
    Inventors: Shunsuke Toyoda, Sota Goto, Takatoshi Okabe, Tomohiro Inoue
  • Publication number: 20150083266
    Abstract: A high-strength thick-walled electric resistance welded steel pipe has excellent low-temperature toughness and excellent HIC resistance and a yield strength of 400 MPa or more. The steel has a chemical composition consisting of C: 0.025% to 0.084%, Si: 0.10% to 0.30%, Mn: 0.70% to 1.80%, controlled amounts of P, S, Al, N, and O, Nb: 0.001% to 0.065%, V: 0.001% to 0.065%, Ti: 0.001% to 0.033%, and Ca: 0.0001% to 0.0035% on a mass percent basis and the remainder being Fe and incidental impurities, and satisfies Pcm of 0.20 or less.
    Type: Application
    Filed: April 11, 2013
    Publication date: March 26, 2015
    Applicant: JFE Steel Corporation
    Inventors: Shunsuke Toyoda, Sota Goto, Takatoshi Okabe, Tomohiro Inoue, Motoharu Egi, Atsushi Yonemoto
  • Publication number: 20140290807
    Abstract: A low yield ratio and high-strength hot rolled steel sheet having a composition containing, on a mass percent basis, 0.03% to 0.10% C, 0.10% to 0.50% Si, 1.4% to 2.2% Mn, 0.005 % to 0.10% Al, 0.02% to 0.10% Nb, 0.001% to 0.030% Ti, 0.05% to 0.50% Mo, 0.05% to 0.50% Cr, and 0.01% to 0.50% Ni, in which Moeq preferably satisfies the range of 1.4% to 2.2%; and a microstructure including a main phase that contains bainitic ferrite having an average grain size of 10 ?m or less and a secondary phase that contains massive martensite having an aspect ratio of less than 5.0 in an area ratio of 1.4% to 15%.
    Type: Application
    Filed: June 13, 2012
    Publication date: October 2, 2014
    Applicant: JFE Steel Corporation
    Inventors: Sota Goto, Hiroshi Nakata, Chikara Kami, Toshifumi Abe, Takato Tamai