Patents by Inventor Sou Saito

Sou Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11424696
    Abstract: A motor drive device includes: a converter converting an AC voltage supplied from an AC power supply into a DC voltage; a smoothing capacitor smoothing the DC voltage output from the converter; an inverter converting the DC voltage smoothed by the smoothing capacitor into an AC voltage to drive a motor; a regenerative circuit that is disposed between the smoothing capacitor and the inverter, includes a first resistor and a first switch, and short-circuits the ends of the smoothing capacitor through the first resistor by turning on the first switch; and a control unit keeping the first switch in the OFF state during an emergency stop.
    Type: Grant
    Filed: October 27, 2020
    Date of Patent: August 23, 2022
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Publication number: 20210135604
    Abstract: A motor drive device includes: a converter converting an AC voltage supplied from an AC power supply into a DC voltage; a smoothing capacitor smoothing the DC voltage output from the converter; an inverter converting the DC voltage smoothed by the smoothing capacitor into an AC voltage to drive a motor; a regenerative circuit that is disposed between the smoothing capacitor and the inverter, includes a first resistor and a first switch, and short-circuits the ends of the smoothing capacitor through the first resistor by turning on the first switch; and a control unit keeping the first switch in the OFF state during an emergency stop.
    Type: Application
    Filed: October 27, 2020
    Publication date: May 6, 2021
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Patent number: 10922182
    Abstract: A motor driving device includes: a rectifier circuit for rectifying an AC input voltage supplied from an AC power supply to a DC voltage; a smoothing capacitor for smoothing the rectified DC voltage; a relay that outputs a contact signal when the input voltage is input to the rectifier circuit from the AC power supply; an input voltage detector for detecting the input voltage; a capacitor voltage detector for detecting the capacitor voltage; a volatile first storage; a nonvolatile second storage; and a backup start determiner for determining whether or not to start a backup operation of transferring the information stored in the first storage to the second storage, based on at least one of the contact signal, the input voltage and the capacitor voltage.
    Type: Grant
    Filed: January 28, 2019
    Date of Patent: February 16, 2021
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Patent number: 10823783
    Abstract: A motor drive device includes an inverter configured to convert a DC voltage to an AC voltage by switching power devices, a current detector configured to detect a current output from the inverter, a current controller configured to generate a voltage command, a control signal generator configured to control switching of the power devices, a dynamic brake circuit provided with relays and configured to short-circuit an output side terminal of the inverter via resistances, a storage configured to store an initial current value and a first threshold value, and a failure determiner configured to compare a current value and an initial current value after a predetermined time has elapsed since detection of the initial current value, and determine presence or absence of a failure based on a result of comparing a change rate of the current value from the initial current value with the first threshold value.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: November 3, 2020
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Patent number: 10720861
    Abstract: A motor control device for controlling a servomotor, includes an inverter having multiple switching elements, a motor control unit configured to control switching operation of the multiple switching elements to thereby drive the servomotor, a brake configured to apply a braking force to the servomotor, a brake control unit configured to control the brake and a state acquisition unit configured to acquire a rotational state of the servomotor. The brake control unit actuates the brake when the rotation amount per unit time of the servomotor reaches a predetermined amount or greater in a state where the servomotor is not driven by the motor control unit and the brake is not operated.
    Type: Grant
    Filed: March 13, 2019
    Date of Patent: July 21, 2020
    Assignee: FANUC CORPORATION
    Inventors: Shouta Fujii, Sou Saito
  • Patent number: 10715059
    Abstract: A motor driving device controls braking of multiple motors each having a braking device by using a single brake power supply. The braking device includes: an electromagnetic brake that releases braking of a rotary shaft of the motor by energizing a brake coil; a conductive disk configured to rotate together with the rotary shaft and connected in series with the brake coil; and a plurality of resistors provided on a surface of the disk so as to be periodically connected in series with the brake coil as the disk rotates. The motor driving device identifies a failed braking device of the braking devices, based on the current value of the current flowing from the brake power supply and the rotational positions of the rotary shafts of the multiple motors.
    Type: Grant
    Filed: January 7, 2019
    Date of Patent: July 14, 2020
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Publication number: 20190288615
    Abstract: A motor control device for controlling a servomotor, includes an inverter having multiple switching elements, a motor control unit configured to control switching operation of the multiple switching elements to thereby drive the servomotor, a brake configured to apply a braking force to the servomotor, a brake control unit configured to control the brake and a state acquisition unit configured to acquire a rotational state of the servomotor. The brake control unit actuates the brake when the rotation amount per unit time of the servomotor reaches a predetermined amount or greater in a state where the servomotor is not driven by the motor control unit and the brake is not operated.
    Type: Application
    Filed: March 13, 2019
    Publication date: September 19, 2019
    Applicant: FANUC CORPORATION
    Inventors: Shouta Fujii, Sou Saito
  • Publication number: 20190235960
    Abstract: A motor driving device includes: a rectifier circuit for rectifying an AC input voltage supplied from an AC power supply to a DC voltage; a smoothing capacitor for smoothing the rectified DC voltage; a relay that outputs a contact signal when the input voltage is input to the rectifier circuit from the AC power supply; an input voltage detector for detecting the input voltage; a capacitor voltage detector for detecting the capacitor voltage; a volatile first storage; a nonvolatile second storage; and a backup start determiner for determining whether or not to start a backup operation of transferring the information stored in the first storage to the second storage, based on at least one of the contact signal, the input voltage and the capacitor voltage.
    Type: Application
    Filed: January 28, 2019
    Publication date: August 1, 2019
    Applicant: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Publication number: 20190222150
    Abstract: A motor driving device controls braking of multiple motors each having a braking device by using a single brake power supply. The braking device includes: an electromagnetic brake that releases braking of a rotary shaft of the motor by energizing a brake coil; a conductive disk configured to rotate together with the rotary shaft and connected in series with the brake coil; and a plurality of resistors provided on a surface of the disk so as to be periodically connected in series with the brake coil as the disk rotates. The motor driving device identifies a failed braking device of the braking devices, based on the current value of the current flowing from the brake power supply and the rotational positions of the rotary shafts of the multiple motors.
    Type: Application
    Filed: January 7, 2019
    Publication date: July 18, 2019
    Inventors: Sou SAITO, Tsutomu SHIKAGAWA
  • Publication number: 20190113576
    Abstract: A motor drive device includes an inverter configured to convert a DC voltage to an AC voltage by switching power devices, a current detector configured to detect a current output from the inverter, a current controller configured to generate a voltage command, a control signal generator configured to control switching of the power devices, a dynamic brake circuit provided with relays and configured to short-circuit an output side terminal of the inverter via resistances, a storage configured to store an initial current value and a first threshold value, and a failure determiner configured to compare a current value and an initial current value after a predetermined time has elapsed since detection of the initial current value, and determine presence or absence of a failure based on a result of comparing a change rate of the current value from the initial current value with the first threshold value.
    Type: Application
    Filed: October 11, 2018
    Publication date: April 18, 2019
    Applicant: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Patent number: 10148211
    Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: December 4, 2018
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Taku Sasaki, Tsutomu Shikagawa
  • Patent number: 10090791
    Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.
    Type: Grant
    Filed: October 11, 2016
    Date of Patent: October 2, 2018
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Taku Sasaki, Tsutomu Shikagawa
  • Publication number: 20180262145
    Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.
    Type: Application
    Filed: May 10, 2018
    Publication date: September 13, 2018
    Inventors: Sou SAITO, Taku SASAKI, Tsutomu SHIKAGAWA
  • Patent number: 10054640
    Abstract: A motor driving device includes, a DB current calculation unit which calculates a DB current flowing through a DB circuit, based on the motor rotational speed and intrinsic parameters for a motor and the DB circuit, a Joule heat calculation unit which calculates a Joule heat resulting from a DB current, based on the DB current, a storage unit which stores a table defining the relationship between the DB current at the start of DB and the Joule heat resulting from an arc generated in a relay depending on the DB current, an integration unit which integrates the Joule heat resulting from an arc at the start of DB, the Joule heat resulting from a DB current, or the sum of these Joule heats, every time DB is performed, and a comparison unit which outputs the comparison result between the resultant integration value and a predetermined reference value.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: August 21, 2018
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa
  • Patent number: 9933034
    Abstract: A motor drive apparatus includes: a motor current detection unit; a brake release determination unit that determines that the brake is not released when the motor current detected when the motor is operated under a predetermined load by application of a voltage to a brake coil is larger than a current for when the brake is normally released; a brake coil voltage change unit that changes a voltage applied to the brake coil when it is determined that the brake is not released to a larger value; a change history storage unit that stores the voltage after being changed and change date and time; and a life prediction unit that calculates a predicted life of the brake apparatus based on the voltage after being changed and the change date and time and the previously stored failure-time brake coil voltage.
    Type: Grant
    Filed: October 10, 2016
    Date of Patent: April 3, 2018
    Assignee: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa, Kiichi Inaba
  • Publication number: 20170111000
    Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.
    Type: Application
    Filed: October 11, 2016
    Publication date: April 20, 2017
    Inventors: Sou SAITO, Taku SASAKI, Tsutomu SHIKAGAWA
  • Publication number: 20170108071
    Abstract: A motor drive apparatus includes: a motor current detection unit; a brake release determination unit that determines that the brake is not released when the motor current detected when the motor is operated under a predetermined load by application of a voltage to a brake coil is larger than a current for when the brake is normally released; a brake coil voltage change unit that changes a voltage applied to the brake coil when it is determined that the brake is not released to a larger value; a change history storage unit that stores the voltage after being changed and change date and time; and a life prediction unit that calculates a predicted life of the brake apparatus based on the voltage after being changed and the change date and time and the previously stored failure-time brake coil voltage.
    Type: Application
    Filed: October 10, 2016
    Publication date: April 20, 2017
    Applicant: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa, Kiichi Inaba
  • Publication number: 20170016958
    Abstract: A motor driving device includes, a DB current calculation unit which calculates a DB current flowing through a DB circuit, based on the motor rotational speed and intrinsic parameters for a motor and the DB circuit, a Joule heat calculation unit which calculates a Joule heat resulting from a DB current, based on the DB current, a storage unit which stores a table defining the relationship between the DB current at the start of DB and the Joule heat resulting from an arc generated in a relay depending on the DB current, an integration unit which integrates the Joule heat resulting from an arc at the start of DB, the Joule heat resulting from a DB current, or the sum of these Joule heats, every time DB is performed, and a comparison unit which outputs the comparison result between the resultant integration value and a predetermined reference value.
    Type: Application
    Filed: July 6, 2016
    Publication date: January 19, 2017
    Applicant: FANUC CORPORATION
    Inventors: Sou Saito, Tsutomu Shikagawa