Patents by Inventor Sou Saito
Sou Saito has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11424696Abstract: A motor drive device includes: a converter converting an AC voltage supplied from an AC power supply into a DC voltage; a smoothing capacitor smoothing the DC voltage output from the converter; an inverter converting the DC voltage smoothed by the smoothing capacitor into an AC voltage to drive a motor; a regenerative circuit that is disposed between the smoothing capacitor and the inverter, includes a first resistor and a first switch, and short-circuits the ends of the smoothing capacitor through the first resistor by turning on the first switch; and a control unit keeping the first switch in the OFF state during an emergency stop.Type: GrantFiled: October 27, 2020Date of Patent: August 23, 2022Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Publication number: 20210135604Abstract: A motor drive device includes: a converter converting an AC voltage supplied from an AC power supply into a DC voltage; a smoothing capacitor smoothing the DC voltage output from the converter; an inverter converting the DC voltage smoothed by the smoothing capacitor into an AC voltage to drive a motor; a regenerative circuit that is disposed between the smoothing capacitor and the inverter, includes a first resistor and a first switch, and short-circuits the ends of the smoothing capacitor through the first resistor by turning on the first switch; and a control unit keeping the first switch in the OFF state during an emergency stop.Type: ApplicationFiled: October 27, 2020Publication date: May 6, 2021Inventors: Sou Saito, Tsutomu Shikagawa
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Patent number: 10922182Abstract: A motor driving device includes: a rectifier circuit for rectifying an AC input voltage supplied from an AC power supply to a DC voltage; a smoothing capacitor for smoothing the rectified DC voltage; a relay that outputs a contact signal when the input voltage is input to the rectifier circuit from the AC power supply; an input voltage detector for detecting the input voltage; a capacitor voltage detector for detecting the capacitor voltage; a volatile first storage; a nonvolatile second storage; and a backup start determiner for determining whether or not to start a backup operation of transferring the information stored in the first storage to the second storage, based on at least one of the contact signal, the input voltage and the capacitor voltage.Type: GrantFiled: January 28, 2019Date of Patent: February 16, 2021Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Patent number: 10823783Abstract: A motor drive device includes an inverter configured to convert a DC voltage to an AC voltage by switching power devices, a current detector configured to detect a current output from the inverter, a current controller configured to generate a voltage command, a control signal generator configured to control switching of the power devices, a dynamic brake circuit provided with relays and configured to short-circuit an output side terminal of the inverter via resistances, a storage configured to store an initial current value and a first threshold value, and a failure determiner configured to compare a current value and an initial current value after a predetermined time has elapsed since detection of the initial current value, and determine presence or absence of a failure based on a result of comparing a change rate of the current value from the initial current value with the first threshold value.Type: GrantFiled: October 11, 2018Date of Patent: November 3, 2020Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Patent number: 10720861Abstract: A motor control device for controlling a servomotor, includes an inverter having multiple switching elements, a motor control unit configured to control switching operation of the multiple switching elements to thereby drive the servomotor, a brake configured to apply a braking force to the servomotor, a brake control unit configured to control the brake and a state acquisition unit configured to acquire a rotational state of the servomotor. The brake control unit actuates the brake when the rotation amount per unit time of the servomotor reaches a predetermined amount or greater in a state where the servomotor is not driven by the motor control unit and the brake is not operated.Type: GrantFiled: March 13, 2019Date of Patent: July 21, 2020Assignee: FANUC CORPORATIONInventors: Shouta Fujii, Sou Saito
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Patent number: 10715059Abstract: A motor driving device controls braking of multiple motors each having a braking device by using a single brake power supply. The braking device includes: an electromagnetic brake that releases braking of a rotary shaft of the motor by energizing a brake coil; a conductive disk configured to rotate together with the rotary shaft and connected in series with the brake coil; and a plurality of resistors provided on a surface of the disk so as to be periodically connected in series with the brake coil as the disk rotates. The motor driving device identifies a failed braking device of the braking devices, based on the current value of the current flowing from the brake power supply and the rotational positions of the rotary shafts of the multiple motors.Type: GrantFiled: January 7, 2019Date of Patent: July 14, 2020Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Publication number: 20190288615Abstract: A motor control device for controlling a servomotor, includes an inverter having multiple switching elements, a motor control unit configured to control switching operation of the multiple switching elements to thereby drive the servomotor, a brake configured to apply a braking force to the servomotor, a brake control unit configured to control the brake and a state acquisition unit configured to acquire a rotational state of the servomotor. The brake control unit actuates the brake when the rotation amount per unit time of the servomotor reaches a predetermined amount or greater in a state where the servomotor is not driven by the motor control unit and the brake is not operated.Type: ApplicationFiled: March 13, 2019Publication date: September 19, 2019Applicant: FANUC CORPORATIONInventors: Shouta Fujii, Sou Saito
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Publication number: 20190235960Abstract: A motor driving device includes: a rectifier circuit for rectifying an AC input voltage supplied from an AC power supply to a DC voltage; a smoothing capacitor for smoothing the rectified DC voltage; a relay that outputs a contact signal when the input voltage is input to the rectifier circuit from the AC power supply; an input voltage detector for detecting the input voltage; a capacitor voltage detector for detecting the capacitor voltage; a volatile first storage; a nonvolatile second storage; and a backup start determiner for determining whether or not to start a backup operation of transferring the information stored in the first storage to the second storage, based on at least one of the contact signal, the input voltage and the capacitor voltage.Type: ApplicationFiled: January 28, 2019Publication date: August 1, 2019Applicant: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Publication number: 20190222150Abstract: A motor driving device controls braking of multiple motors each having a braking device by using a single brake power supply. The braking device includes: an electromagnetic brake that releases braking of a rotary shaft of the motor by energizing a brake coil; a conductive disk configured to rotate together with the rotary shaft and connected in series with the brake coil; and a plurality of resistors provided on a surface of the disk so as to be periodically connected in series with the brake coil as the disk rotates. The motor driving device identifies a failed braking device of the braking devices, based on the current value of the current flowing from the brake power supply and the rotational positions of the rotary shafts of the multiple motors.Type: ApplicationFiled: January 7, 2019Publication date: July 18, 2019Inventors: Sou SAITO, Tsutomu SHIKAGAWA
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Publication number: 20190113576Abstract: A motor drive device includes an inverter configured to convert a DC voltage to an AC voltage by switching power devices, a current detector configured to detect a current output from the inverter, a current controller configured to generate a voltage command, a control signal generator configured to control switching of the power devices, a dynamic brake circuit provided with relays and configured to short-circuit an output side terminal of the inverter via resistances, a storage configured to store an initial current value and a first threshold value, and a failure determiner configured to compare a current value and an initial current value after a predetermined time has elapsed since detection of the initial current value, and determine presence or absence of a failure based on a result of comparing a change rate of the current value from the initial current value with the first threshold value.Type: ApplicationFiled: October 11, 2018Publication date: April 18, 2019Applicant: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Patent number: 10148211Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.Type: GrantFiled: May 10, 2018Date of Patent: December 4, 2018Assignee: FANUC CORPORATIONInventors: Sou Saito, Taku Sasaki, Tsutomu Shikagawa
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Patent number: 10090791Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.Type: GrantFiled: October 11, 2016Date of Patent: October 2, 2018Assignee: FANUC CORPORATIONInventors: Sou Saito, Taku Sasaki, Tsutomu Shikagawa
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Publication number: 20180262145Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.Type: ApplicationFiled: May 10, 2018Publication date: September 13, 2018Inventors: Sou SAITO, Taku SASAKI, Tsutomu SHIKAGAWA
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Patent number: 10054640Abstract: A motor driving device includes, a DB current calculation unit which calculates a DB current flowing through a DB circuit, based on the motor rotational speed and intrinsic parameters for a motor and the DB circuit, a Joule heat calculation unit which calculates a Joule heat resulting from a DB current, based on the DB current, a storage unit which stores a table defining the relationship between the DB current at the start of DB and the Joule heat resulting from an arc generated in a relay depending on the DB current, an integration unit which integrates the Joule heat resulting from an arc at the start of DB, the Joule heat resulting from a DB current, or the sum of these Joule heats, every time DB is performed, and a comparison unit which outputs the comparison result between the resultant integration value and a predetermined reference value.Type: GrantFiled: July 6, 2016Date of Patent: August 21, 2018Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa
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Patent number: 9933034Abstract: A motor drive apparatus includes: a motor current detection unit; a brake release determination unit that determines that the brake is not released when the motor current detected when the motor is operated under a predetermined load by application of a voltage to a brake coil is larger than a current for when the brake is normally released; a brake coil voltage change unit that changes a voltage applied to the brake coil when it is determined that the brake is not released to a larger value; a change history storage unit that stores the voltage after being changed and change date and time; and a life prediction unit that calculates a predicted life of the brake apparatus based on the voltage after being changed and the change date and time and the previously stored failure-time brake coil voltage.Type: GrantFiled: October 10, 2016Date of Patent: April 3, 2018Assignee: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa, Kiichi Inaba
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Publication number: 20170111000Abstract: A machine learning apparatus includes: a state observation unit that observes a state variable including an error between a position command and an actual position of a rotor, temperature of a motor driving apparatus and the motor, and voltage of each part of the motor driving apparatus; and a learning unit that learns a current feedback offset correction value for correcting an offset in the current feedback value, an inter-current-feedback-phase unbalance correction value for correcting an unbalance between phases in the current feedback value, and a current command correction value for a dead zone for correcting a current command in order to compensate a decreased amount of current due to a dead zone by which switching elements of upper and lower arms in the same phase of an inverter for motor power supply are not simultaneously turned on, in accordance with a training data set defined by the state variable.Type: ApplicationFiled: October 11, 2016Publication date: April 20, 2017Inventors: Sou SAITO, Taku SASAKI, Tsutomu SHIKAGAWA
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Publication number: 20170108071Abstract: A motor drive apparatus includes: a motor current detection unit; a brake release determination unit that determines that the brake is not released when the motor current detected when the motor is operated under a predetermined load by application of a voltage to a brake coil is larger than a current for when the brake is normally released; a brake coil voltage change unit that changes a voltage applied to the brake coil when it is determined that the brake is not released to a larger value; a change history storage unit that stores the voltage after being changed and change date and time; and a life prediction unit that calculates a predicted life of the brake apparatus based on the voltage after being changed and the change date and time and the previously stored failure-time brake coil voltage.Type: ApplicationFiled: October 10, 2016Publication date: April 20, 2017Applicant: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa, Kiichi Inaba
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Publication number: 20170016958Abstract: A motor driving device includes, a DB current calculation unit which calculates a DB current flowing through a DB circuit, based on the motor rotational speed and intrinsic parameters for a motor and the DB circuit, a Joule heat calculation unit which calculates a Joule heat resulting from a DB current, based on the DB current, a storage unit which stores a table defining the relationship between the DB current at the start of DB and the Joule heat resulting from an arc generated in a relay depending on the DB current, an integration unit which integrates the Joule heat resulting from an arc at the start of DB, the Joule heat resulting from a DB current, or the sum of these Joule heats, every time DB is performed, and a comparison unit which outputs the comparison result between the resultant integration value and a predetermined reference value.Type: ApplicationFiled: July 6, 2016Publication date: January 19, 2017Applicant: FANUC CORPORATIONInventors: Sou Saito, Tsutomu Shikagawa