Patents by Inventor Sri Chaitra J. Chavali

Sri Chaitra J. Chavali has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11935805
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Grant
    Filed: April 12, 2023
    Date of Patent: March 19, 2024
    Assignee: Intel Corporation
    Inventors: Rahul Jain, Kyu Oh Lee, Siddharth K. Alur, Wei-Lun K. Jen, Vipul V. Mehta, Ashish Dhall, Sri Chaitra J. Chavali, Rahul N. Manepalli, Amruthavalli P. Alur, Sai Vadlamani
  • Publication number: 20240030116
    Abstract: Ultra-thin, hyper-density semiconductor packages and techniques of forming such packages are described. An exemplary semiconductor package is formed with one or more of: (i) metal pillars having an ultra-fine pitch (e.g., a pitch that is greater than or equal to 150 ?m, etc.); (ii) a large die-to-package ratio (e.g., a ratio that is equal to or greater than 0.85, etc.); and (iii) a thin pitch translation interposer. Another exemplary semiconductor package is formed using coreless substrate technology, die back metallization, and low temperature solder technology for ball grid array (BGA) metallurgy. Other embodiments are described.
    Type: Application
    Filed: September 29, 2023
    Publication date: January 25, 2024
    Inventors: Debendra MALLIK, Robert L. SANKMAN, Robert NICKERSON, Mitul MODI, Sanka GANESAN, Rajasekaran SWAMINATHAN, Omkar KARHADE, Shawna M. LIFF, Amruthavalli ALUR, Sri Chaitra J. CHAVALI
  • Publication number: 20230245940
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Application
    Filed: April 12, 2023
    Publication date: August 3, 2023
    Applicant: Intel Corporation
    Inventors: Rahul JAIN, Kyu Oh LEE, Siddharth K. ALUR, Wei-Lun K. JEN, Vipul V. MEHTA, Ashish DHALL, Sri Chaitra J. CHAVALI, Rahul N. MANEPALLI, Amruthavalli P. ALUR, Sai VADLAMANI
  • Patent number: 11664290
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Grant
    Filed: August 27, 2021
    Date of Patent: May 30, 2023
    Assignee: Intel Corporation
    Inventors: Rahul Jain, Kyu Oh Lee, Siddharth K. Alur, Wei-Lun K. Jen, Vipul V. Mehta, Ashish Dhall, Sri Chaitra J. Chavali, Rahul N. Manepalli, Amruthavalli P. Alur, Sai Vadlamani
  • Publication number: 20230138543
    Abstract: Ultra-thin, hyper-density semiconductor packages and techniques of forming such packages are described. An exemplary semiconductor package is formed with one or more of: (i) metal pillars having an ultra-fine pitch (e.g., a pitch that is greater than or equal to 150 ?m, etc.); (ii) a large die-to-package ratio (e.g., a ratio that is equal to or greater than 0.85, etc.); and (iii) a thin pitch translation interposer. Another exemplary semiconductor package is formed using coreless substrate technology, die back metallization, and low temperature solder technology for ball grid array (BGA) metallurgy. Other embodiments are described.
    Type: Application
    Filed: December 30, 2022
    Publication date: May 4, 2023
    Inventors: Debendra MALLIK, Robert L. SANKMAN, Robert NICKERSON, Mitul MODI, Sanka GANESAN, Rajasekaran SWAMINATHAN, Omkar KARHADE, Shawna M. LIFF, Amruthavalli ALUR, Sri Chaitra J. CHAVALI
  • Publication number: 20220344247
    Abstract: Ultra-thin, hyper-density semiconductor packages and techniques of forming such packages are described. An exemplary semiconductor package is formed with one or more of: (i) metal pillars having an ultra-fine pitch (e.g., a pitch that is greater than or equal to 150 ?m, etc.); (ii) a large die-to-package ratio (e.g., a ratio that is equal to or greater than 0.85, etc.); and (iii) a thin pitch translation interposer. Another exemplary semiconductor package is formed using coreless substrate technology, die back metallization, and low temperature solder technology for ball grid array (BGA) metallurgy. Other embodiments are described.
    Type: Application
    Filed: July 11, 2022
    Publication date: October 27, 2022
    Inventors: Debendra MALLIK, Robert L. SANKMAN, Robert NICKERSON, Mitul MODI, Sanka GANESAN, Rajasekaran SWAMINATHAN, Omkar KARHADE, Shawna M. LIFF, Amruthavalli ALUR, Sri Chaitra J. CHAVALI
  • Patent number: 11430724
    Abstract: Ultra-thin, hyper-density semiconductor packages and techniques of forming such packages are described. An exemplary semiconductor package is formed with one or more of: (i) metal pillars having an ultra fine pitch (e.g., a pitch that is greater than or equal to 150 ?m, etc.); (ii) a large die to-package ratio (e.g., a ratio that is equal to or greater than 0.85, etc.); and (iii) a thin pitch translation interposer. Another exemplary semiconductor package is formed using coreless substrate technology, die back metallization, and low temperature solder technology for ball grid array (BGA) metallurgy. Other embodiments are described.
    Type: Grant
    Filed: December 30, 2017
    Date of Patent: August 30, 2022
    Assignee: Intel Corporation
    Inventors: Debendra Mallik, Robert L. Sankman, Robert Nickerson, Mitul Modi, Sanka Ganesan, Rajasekaran Swaminathan, Omkar Karhade, Shawna M. Liff, Amruthavalli Alur, Sri Chaitra J. Chavali
  • Patent number: 11393762
    Abstract: An apparatus system is provided which comprises: a substrate; a metal pillar formed on the substrate, the metal pillar comprising a first section and a second section, wherein the first section of the metal pillar is formed by depositing metal in a first opening of a first photoresist layer, and wherein the second section of the metal pillar is formed by depositing metal in a second opening of a second photoresist layer.
    Type: Grant
    Filed: March 30, 2017
    Date of Patent: July 19, 2022
    Assignee: Intel Corporation
    Inventors: Sri Chaitra J. Chavali, Liwei Cheng, Siddharth K. Alur, Sheng Li
  • Patent number: 11355849
    Abstract: In accordance with disclosed embodiments, there is an antenna package using a ball attach array to connect an antenna and base substrates of the package. One example is an RF RF module package including an RF antenna package having a stack material in between a top and a bottom antenna layer to form multiple antenna plane surfaces, a base package having alternating patterned conductive and dielectric layers to form routing through the base package, and a bond between a bottom surface of the antenna package and to a top surface of the base package.
    Type: Grant
    Filed: September 29, 2017
    Date of Patent: June 7, 2022
    Assignee: Intel Corporation
    Inventors: Jimin Yao, Shawna M. Liff, William J. Lambert, Zhichao Zhang, Robert L. Sankman, Sri Chaitra J. Chavali
  • Patent number: 11222877
    Abstract: The present disclosure is directed to systems and methods for improving heat distribution and heat removal efficiency in PoP semiconductor packages. A PoP semiconductor package includes a first semiconductor package that is physically, communicably, and conductively coupled to a stacked second semiconductor package. A thermally conductive member that includes at least one thermally conductive member may be disposed between the first semiconductor package and the second semiconductor package. The thermally conductive member may include: a single thermally conductive element; multiple thermally conductive elements; or a core that includes at least one thermally conductive element. The thermally conductive elements are thermally conductively coupled to an upper surface of the first semiconductor package and to the lower surface of the second semiconductor package to facilitate the transfer of heat from the first semiconductor package to the second semiconductor package.
    Type: Grant
    Filed: September 29, 2017
    Date of Patent: January 11, 2022
    Assignee: Intel Corporation
    Inventors: Omkar Karhade, Robert L. Sankman, Nitin A. Deshpande, Mitul Modi, Thomas J. De Bonis, Robert M. Nickerson, Zhimin Wan, Haifa Hariri, Sri Chaitra J. Chavali, Nazmiye Acikgoz Akbay, Fadi Y. Hafez, Christopher L. Rumer
  • Publication number: 20210391232
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Application
    Filed: August 27, 2021
    Publication date: December 16, 2021
    Applicant: INTEL CORPORATION
    Inventors: Rahul Jain, Kyu Oh Lee, Siddharth K. Alur, Wei-Lun K. Jen, Vipul V. Mehta, Ashish Dhall, Sri Chaitra J. Chavali, Rahul N. Manepalli, Amruthavalli P. Alur, Sai Vadlamani
  • Patent number: 11158558
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Grant
    Filed: December 29, 2016
    Date of Patent: October 26, 2021
    Assignee: Intel Corporation
    Inventors: Rahul Jain, Kyu Oh Lee, Siddharth K. Alur, Wei-Lun K. Jen, Vipul V. Mehta, Ashish Dhall, Sri Chaitra J. Chavali, Rahul N. Manepalli, Amruthavalli P. Alur, Sai Vadlamani
  • Publication number: 20210111088
    Abstract: An apparatus is provided which comprises: a substrate, a die site on the substrate to couple with a die, a die side component site on the substrate to couple with a die side component, and a raised barrier on the substrate between the die and die side component sites to contain underfill material disposed at the die site, wherein the raised barrier comprises electroplated metal. Other embodiments are also disclosed and claimed.
    Type: Application
    Filed: December 29, 2016
    Publication date: April 15, 2021
    Applicant: INTEL CORPORATION
    Inventors: Rahul Jain, Kyu Oh Lee, Siddharth K. Alur, Wei-Lun K. Jen, Vipul V. Mehta, Ashish Dhall, Sri Chaitra J. Chavali, Rahul N. Manepalli, Amruthavalli P. Alur, Sai Vadlamani
  • Publication number: 20200303822
    Abstract: In accordance with disclosed embodiments, there is an antenna package using a ball attach array to connect an antenna and base substrates of the package. One example is an RF RF module package including an RF antenna package having a stack material in between a top and a bottom antenna layer to form multiple antenna plane surfaces, a base package having alternating patterned conductive and dielectric layers to form routing through the base package, and a bond between a bottom surface of the antenna package and to a top surface of the base package.
    Type: Application
    Filed: September 29, 2017
    Publication date: September 24, 2020
    Inventors: Jimin YAO, Shawna M. LIFF, William J. LAMBERT, Zhichao ZHANG, Robert L. SANKMAN, Sri Chaitra J. CHAVALI
  • Publication number: 20200273784
    Abstract: Ultra-thin, hyper-density semiconductor packages and techniques of forming such packages are described. An exemplary semiconductor package is formed with one or more of: (i) metal pillars having an ultra fine pitch (e.g., a pitch that is greater than or equal to 150 ?m, etc.); (ii) a large die to-package ratio (e.g., a ratio that is equal to or greater than 0.85, etc.); and (iii) a thin pitch translation interposer. Another exemplary semiconductor package is formed using coreless substrate technology, die back metallization, and low temperature solder technology for ball grid array (BGA) metallurgy. Other embodiments are described.
    Type: Application
    Filed: December 30, 2017
    Publication date: August 27, 2020
    Inventors: Debendra MALLIK, Robert L. SANKMAN, Robert NICKERSON, Mitul MODI, Sanka GANESAN, Rajasekaran SWAMINATHAN, Omkar KARHADE, Shawna M. LIFF, Amruthavalli ALUR, Sri Chaitra J. CHAVALI
  • Publication number: 20190326222
    Abstract: An apparatus system is provided which comprises: a substrate; a metal pillar formed on the substrate, the metal pillar comprising a first section and a second section, wherein the first section of the metal pillar is formed by depositing metal in a first opening of a first photoresist layer, and wherein the second section of the metal pillar is formed by depositing metal in a second opening of a second photoresist layer.
    Type: Application
    Filed: March 30, 2017
    Publication date: October 24, 2019
    Applicant: INTEL CORPORATION
    Inventors: Sri Chaitra J. Chavali, Liwei Cheng, Siddharth K. Alur, Sheng Li
  • Patent number: 10384431
    Abstract: A method for forming a substrate structure for an electrical component includes placing an electrically insulating laminate on a substrate and applying hot pressure to the electrically insulating laminate by a heatable plate. An average temperature of a surface temperature distribution within a center area of the heatable plate is higher than 80° C. during applying the hot pressure. Further, an edge area of the heatable plate laterally surrounds the center area and a temperature of the heatable plate within the edge area decreases from the center area towards an edge of the heatable plate during applying the hot pressure. A temperature at a location located vertically above an edge of the substrate during applying the hot pressure is at least 5° C. lower than the average temperature of the surface temperature distribution within the center area.
    Type: Grant
    Filed: March 31, 2017
    Date of Patent: August 20, 2019
    Assignee: Intel Corporation
    Inventors: Ji Yong Park, Sri Chaitra J. Chavali, Siddharth K. Alur, Kyu Oh Lee
  • Patent number: 10373900
    Abstract: Techniques and mechanisms for providing effective connectivity with surface level microbumps on an integrated circuit package substrate. In an embodiment, different metals are variously electroplated to form a microbump which extends through a surface-level dielectric of a substrate to a seed layer including copper. The microbump includes a combination of tin and zinc that mitigates precipitation of residual copper by promoting the formation of miconstituents in the microbump. In another embodiment, the microbump has a mass fraction of zinc, or a mass fraction of tin, that is different in various regions along a height of the microbump.
    Type: Grant
    Filed: November 7, 2017
    Date of Patent: August 6, 2019
    Assignee: Intel Corporation
    Inventors: Sri Chaitra J. Chavali, Amanda E. Schuckman, Kyu Oh Lee
  • Publication number: 20190103385
    Abstract: The present disclosure is directed to systems and methods for improving heat distribution and heat removal efficiency in PoP semiconductor packages. A PoP semiconductor package includes a first semiconductor package that is physically, communicably, and conductively coupled to a stacked second semiconductor package. A thermally conductive member that includes at least one thermally conductive member may be disposed between the first semiconductor package and the second semiconductor package. The thermally conductive member may include: a single thermally conductive element; multiple thermally conductive elements; or a core that includes at least one thermally conductive element. The thermally conductive elements are thermally conductively coupled to an upper surface of the first semiconductor package and to the lower surface of the second semiconductor package to facilitate the transfer of heat from the first semiconductor package to the second semiconductor package.
    Type: Application
    Filed: September 29, 2017
    Publication date: April 4, 2019
    Applicant: Intel Corporation
    Inventors: OMKAR KARHADE, ROBERT L. SANKMAN, NITIN A. DESHPANDE, MITUL MODI, THOMAS J. DE BONIS, ROBERT M. NICKERSON, ZHIMIN WAN, HAIFA HARIRI, SRI CHAITRA J. CHAVALI, NAZMIYE ACIKGOZ AKBAY, FADI Y. HAFEZ, CHRISTOPHER L. RUMER
  • Publication number: 20180281374
    Abstract: A method for forming a substrate structure for an electrical component includes placing an electrically insulating laminate on a substrate and applying hot pressure to the electrically insulating laminate by a heatable plate. An average temperature of a surface temperature distribution within a center area of the heatable plate is higher than 80° C. during applying the hot pressure. Further, an edge area of the heatable plate laterally surrounds the center area and a temperature of the heatable plate within the edge area decreases from the center area towards an edge of the heatable plate during applying the hot pressure. A temperature at a location located vertically above an edge of the substrate during applying the hot pressure is at least 5° C. lower than the average temperature of the surface temperature distribution within the center area.
    Type: Application
    Filed: March 31, 2017
    Publication date: October 4, 2018
    Inventors: Ji Yong Park, Sri Chaitra J. Chavali, Siddharth K. Alur, Kyu Oh Lee