Abstract: A thermoplastic composition contains about 20 to about 90 wt. % of a polycarbonate resin; up to about 35 wt. % of an impact modifier; about 0.5 to about 30 wt. % of a polysiloxane-polycarbonate copolymer; and about 0.5 to about 20 wt. % of a phosphorus-containing flame retardant, each based on the total combined weight of the thermoplastic composition, exclusive of any filler. An article of manufacture having a wall having a thickness of 3 mm or less may be made using the composition, e.g., by molding, extruding, or shaping the above-described composition into an article. Alternatively, an article may be made by ultrasonically welding a first part comprising the foregoing composition a second part.

Abstract: Disclosed herein is a thermoplastic composition comprising: a polycarbonate; an impact modifier; a polycarbonate-polysiloxane copolymer; a poly(arylene ether)-polysiloxane copolymer; and an organophosphate in an amount of 2 to 20 weight percent based on the combined weight of polycarbonate, impact modifier, polycarbonate-polysiloxane copolymer, and poly(arylene ether)-polysiloxane copolymer, wherein the composition has a notched Izod impact strength of greater than or equal to 4 kilojoules per square meter (kJ/m2) as determined according to ISO 180/A, a melt viscosity rate of less than or equal to 130 Pascal seconds (Pa·s) as determined according to ISO11443 at 1500 s?1 and 280° C., and a UL94 rating of V1 or better at 0.8 millimeter thickness.

Abstract: A thermoplastic composition comprises a polycarbonate having repeating structural carbonate units of the formula (1): wherein at least 60 percent of the total number of R1 groups contain aromatic organic groups and the balance thereof are aliphatic, alicyclic, or aromatic groups; and wherein the polycarbonate comprises terminal groups derived from reaction with a cyanophenol of the formula wherein Y is a halogen, C1-3 alkyl group, C1-3 alkoxy group, C7-12 arylalkyl, C7-12 alkylaryl, or nitro group, y is 0 to 4, and c is 1 to 5, provided that y+c is 1 to 5; optionally a branching agent; an impact modifier; and a flame retardant. The compositions are useful in the manufacture of a wide variety of parts, particularly those having a thin wall.

Abstract: A laminate contains a first layer and a second layer. The first layer contains a first composition that contains polycarbonate, polycarbonate-polysiloxane copolymer, impact modifier and polyetherimide, wherein the polycarbonate constitutes at least about 50% by weight of the composition and a 3.2 millimeter thick, 7.6 centimeter square sample of the first composition produces a smoke density (Ds) of less than 275 after a 4-minute burn, measured according to ASTM E 662-03. The first composition may contain about 50 wt. % to about 97 wt. % polycarbonate, about 0.5 wt. % to about 25 wt. % polycarbonate-polysiloxane copolymer, about 0.5 wt. % to about 20 wt. % impact modifier, and about 2 wt. % to about 15 wt. % polyetherimide, by weight. An article may contain a sheet or film made from such a composition. A laminate or article may be made to include a first layer or sheet that includes such a composition.

Abstract: A thermoplastic polymer composition comprises a cyanophenyl endcapped polycarbonate, a potassium diphenyl sulphon-3-sulphonate; and brominated polycarbonate. In some embodiments, when the thermoplastic polymer composition is in the form of a 3 mm thick extruded sheet, the sheet has a smoke density of less than 200 at an exposure period of 240 seconds in accordance with the smoke density test as set forth in ASTM E662-06, and has no burning drips on the sheet for a duration of 10 minutes in accordance with the flammability test as set forth in NF-P-92-505.

Abstract: Polymeric materials having a plurality of cells formed therein are described. The polymeric materials include a foamed layer comprising a plurality of uniform microcells, nanocells or combinations thereof in a closed cell network, a transition layer positioned adjacent to the foamed layer, and at least one unfoamed outer layer positioned adjacent to the transition layer. The foamed layer may be present in a volume ranging from about 80 to about 99 percent based on the volume of the polymeric material, the transition layer may present in a volume ranging from about 0 to about 10 percent based on the volume of the polymeric material, and the at least one outer layer may be present in a volume ranging from about 0.01 to about 10 percent based on the volume of the polymeric material. Methods of making such polymeric materials are also described, as are apparatus for providing foamed polymeric materials.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; an impact modifier composition, the components of the impact modifier composition comprising a) a bulk polymerized ABS, and b) an impact modifier different from the ABS; an ungrafted rigid copolymer; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A composition containing a polycarbonate, a polycarbonate-polysiloxane copolymer, an impact modifier, and a polyetherimide, wherein the polycarbonate comprises greater than or equal to about 50% by weight of the combined weights of the polycarbonate, polycarbonate-polysiloxane copolymer, impact modifier and polyetherimide and wherein a 3.2 millimeter thick, 7.6 centimeter square sample of the composition produces a smoke density (Ds) of less than 275 after a 4-minute burn, measured according to ASTME 662-03. In one embodiment, a composition may contain about 60 to about 85 wt. % polycarbonate, about 8 to about 20 wt. % polycarbonate-polysiloxane copolymer, about 0.5 to about 20 wt. % impact modifier, and about 1 to about 10 wt. % polyetherimide.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; an impact modifier composition, the components of the impact modifier composition comprising a) a bulk polymerized ABS, and b) an impact modifier different from the ABS; an ungrafted rigid copolymer; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; an impact modifier composition, the components of the impact modifier composition comprising a) a bulk polymerized ABS, and b) an impact modifier different from the ABS; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; a polycarbonate-polysiloxane copolymer; an impact modifier, wherein the impact modifier comprises wherein the impact modifier comprises a rubber modified thermoplastic resin comprising a discontinuous elastomeric phase dispersed in a rigid thermoplastic phase; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A thermoplastic composition contains about 20 to about 90 wt. % of a polycarbonate resin; up to about 35 wt. % of an impact modifier; about 0.5 to about 30 wt. % of a polysiloxane-polycarbonate copolymer; and about 0.5 to about 20 wt. % of a phosphorus-containing flame retardant, each based on the total combined weight of the thermoplastic composition, exclusive of any filler. An article of manufacture having a wall having a thickness of 3 mm or less may be made using the composition, e.g., by molding, extruding, or shaping the above-described composition into an article. Alternatively, an article may be made by ultrasonically welding a first part comprising the foregoing composition a second part.

Abstract: A thermoplastic composition comprises a polycarbonate having repeating structural carbonate units of the formula (1): wherein at least 60 percent of the total number of R1 groups contain aromatic organic groups and the balance thereof are aliphatic, alicyclic, or aromatic groups; and wherein the polycarbonate comprises terminal groups derived from reaction with a cyanophenol of the formula wherein Y is a halogen, C1-3 alkyl group, C1-3 alkoxy group, C7-12 arylalkyl, C7-12 alkylaryl, or nitro group, y is 0 to 4, and c is 1 to 5, provided that y+c is 1 to 5; optionally a branching agent; an impact modifier; and a flame retardant. The compositions are useful in the manufacture of a wide variety of parts, particularly those having a thin wall.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component comprising an aromatic polycarbonate and a polycarbonate homopolymer or copolymer comprising repeat carbonate units having the following structure: wherein R1 and R2 are independently at each occurrence a C1-C4 alkyl, n and p are each an integer having a value of 1 to 4, and T is selected from the group consisting of C5-C10 cycloalkanes attached to the aryl groups at one or two carbons, C1-C5 alkyl groups, C6-C13 aryl groups, and C7-C12 aryl alkyl groups; a polycarbonate-polysiloxane copolymer; an impact modifier; and a flame retardant. The compositions have excellent chemical resistance as well as an improved balance of physical properties such as impact strength and spiral flow, while at the same time maintaining their good flame performance.

Abstract: A thermoplastic composition comprising in combination a polycarbonate homopolymer or copolymer comprising repeat carbonate units having the following structure: wherein R1 and R2 are independently at each occurrence a C1-C4 alkyl, n and p are each an integer having a value of 1 to 4, and T is selected from the group consisting of C5-C10 cycloalkanes attached to the aryl groups at one or two carbons, C1-C5 alkyl groups, C6-C13 aryl groups, and C7-C12 aryl alkyl groups; an impact modifier, wherein the impact modifier comprises a first impact modifier comprising a polycarbonate-polysiloxane copolymer and a second impact modifier different from the first impact modifier; and a flame retardant is disclosed. The compositions have excellent scratch resistance as well as an improved balance of physical properties such as impact strength and spiral flow, while at the same time maintaining their good flame performance.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate homopolymer or copolymer comprising repeat carbonate units having the following structure: wherein R1 and R2 are independently at each occurrence a C1-C4 alkyl, n and p are each an integer having a value of 1 to 4, and T is selected from the group consisting of C5-C10 cycloalkanes attached to the aryl groups at one or two carbons, C1-C5 alkyl groups, C6-C13 aryl groups, and C7-C12 aryl alkyl groups; an impact modifier, wherein the impact modifier comprises wherein the impact modifier comprises a rubber modified thermoplastic resin comprising a discontinuous elastomeric phase dispersed in a rigid thermoplastic phase, and wherein the impact modifier has a specific mean particle size and Q value; and a flame retardant.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; a polycarbonate-polysiloxane copolymer; an impact modifier, wherein the impact modifier comprises wherein the impact modifier comprises a rubber modified thermoplastic resin comprising a discontinuous elastomeric phase dispersed in a rigid thermoplastic phase; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A flame retardant thermoplastic composition having excellent physical properties that includes 20 to 90 wt. % of a polycarbonate resin; from 1 to 35 wt. % of an impact modifier; from 0.5 to 30 wt. % of a polysiloxane-polycarbonate copolymer including from 8 to 30 wt. % polydimethylsiloxane units or the equivalent molar amount of other diorganosiloxane units; from 0.5 to 20 wt. % of a phosphorus-containing flame retardant, and from 3 to 30 wt. % of metal fiber, each based on the total combined weight of the thermoplastic composition, exclusive of any filler. In one embodiment, a molded sample of the thermoplastic composition having a thickness of 3.0 mm (±10%) has an EMI shielding of at least 20 dB. In addition, a molded sample of the thermoplastic composition is capable of achieving UL94 V0 or V1 rating at a thickness of 1.5 mm (±10%). The compositions are useful in forming flame retardant articles having EMI shielding characteristics.

Abstract: A flame retardant thermoplastic composition comprising in combination a polycarbonate component; an impact modifier composition, the components of the impact modifier composition comprising a) a bulk polymerized ABS, and b) an impact modifier different from the ABS; and a flame retardant. The compositions have an improved balance of physical properties such as impact strength and flow, while at the same time maintaining their good flame performance.

Abstract: A composition containing a polycarbonate, a polycarbonate-polysiloxane copolymer, an impact modifier, and a polyetherimide, wherein the polycarbonate comprises greater than or equal to about 50% by weight of the combined weights of the polycarbonate, polycarbonate-polysiloxane copolymer, impact modifier and polyetherimide and wherein a 3.2 millimeter thick, 7.6 centimeter square sample of the composition produces a smoke density (Ds) of less than 275 after a 4-minute bum, measured according to ASTME 662-03. In one embodiment, a composition may contain about 50 to about 97 wt. % polycarbonate, about 0.5 to about 25 wt. % polycarbonate-polysiloxane copolymer, about 0.5 to about 20 wt. % impact modifier, and about 2 to about 15 wt. % polyetherimide.