Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members.

Abstract: A method of assembling an airbag for a seatbelt restraint such that the deflated airbag lays flat when it is stacked and secured to a webbing of the seatbelt. The airbag is assembled from a plurality of material strips. The strips are edge joint welded together so that the joints lay flat between the individual strips comprising the airbag.

Abstract: An aluminum alloy vehicle structural component defining an out-of-plane aperture with its main portion. A recessed portion is inset from the main portion having a bed sub-portion out-of-plane with the main portion that defines the aperture. The recessed portion also provides a strain hardened sub-portion, or stiffened ring of material, around the aperture. When the main portion is subjected to in-plane tension due to bending, the strain primarily concentrates along the strain hardened sub-portion (the stiffened ring) and by-passes the aperture. As a result the perimeter of the aperture undergoes less straining than if the aperture was in-plane with the main portion. The out-of-plane aperture, the bed sub-portion surrounding the aperture, and the strain hardened sub-portion surrounding the bed sub-portion may improve the overall structural robustness of the aluminum alloy structural component when subjected to in-plane tension.

Abstract: A system for releasing and lifting an automobile hood includes a sensor located proximate a front location of an automobile that detects impact with an object. Also included is a hood having a striker pin operably connected to the hood for engaging a rotatable latch, wherein such engagement places the hood in the secured position. Further included is a releasing mechanism operably connected to one of the striker and the latch for lifting a front region of the hood in response to a signal from the sensor.

Abstract: A motor vehicle door and armrest assembly using a thin plate that is vertically strong while laterally collapsible. The plate is comprised of a matrix of intersecting parallel struts forming four sided cells having a first set of opposing acute angles and a second set of opposing obtuse angles. The obtuse angles span a direction normal to the motor vehicle door and allow the plate to more easily limit force transmission from a side impact force. The struts are coupled to a frame, the coupling struts variable in cross sectional area to further determine the lateral stiffness of the plate.

Abstract: A method of assembling an airbag for a seatbelt restraint such that the deflated airbag lays flat when it is stacked and secured to a webbing of the seatbelt. The airbag is assembled from a plurality of material strips. The strips are edge joint welded together so that the joints lay flat between the individual strips comprising the airbag.

Abstract: A vehicle underbody structure includes a pair of longitudinal rails. A tunnel is spaced between the longitudinal rails. A number of nonintrusive support members span between the tunnel and the longitudinal rails. The support members have a hoop shape that surrounds an enclosed area. The hoop shape of the nonintrusive support members is adapted to deform into the enclosed area for preventing a side impact force from damaging the tunnel.

Abstract: A motor vehicle door and armrest assembly using a thin plate that is vertically strong while laterally collapsible. The plate is comprised of a matrix of intersecting parallel struts forming four sided cells having a first set of opposing acute angles and a second set of opposing obtuse angles. The obtuse angles span a direction normal to the motor vehicle door and allow the plate to more easily limit force transmission from a side impact force. The struts are coupled to a frame, the coupling struts variable in cross sectional area to further determine the lateral stiffness of the plate.

Abstract: A roof support for a vehicle is provided containing a first side roof rail; a transverse roof bow fixed to and extending from the first side roof rail; and a first brace fixed to the first side roof rail at a forward point on the first side roof rail, wherein the first brace extends to the transverse roof bow and is fixed to a first aft point on the transverse roof bow, thereby advantageously defining a first angle between the first side roof rail and the first brace. The roof support may further include a second side roof rail opposite the first side roof rail such that the roof bow laterally extends from the first side roof rail to the second side roof rail, wherein a second brace is connected in like manner.

Abstract: A vehicle underbody structure includes a pair of longitudinal rails. A tunnel is spaced between the longitudinal rails. A number of nonintrusive support members span between the tunnel and the longitudinal rails. The support members have a hoop shape that surrounds an enclosed area. The hoop shape of the nonintrusive support members is adapted to deform into the enclosed area for preventing a side impact force from damaging the tunnel.

Abstract: A laminate includes two pieces of metallic material bonded together at a plurality of regularly spaced-apart bonded regions. The laminate is formable during processing into a variety of vehicle structural elements.

Abstract: A hood latch release system for a vehicle. The hood latch release system may have a cable and a linkage. Deflection of the cable may actuate the linkage to unlatch the hood latch.

Abstract: A cage assembly is provided to protect a battery pack in a vehicle. The cage assembly includes a top sub-assembly and a bottom sub-assembly that are secured together to protect the battery pack. U-shaped frames and base frames are connected together by tubular members.

Abstract: A system for releasing and lifting an automobile hood includes a sensor located proximate a front location of an automobile that detects impact with an object. Also included is a hood having a striker pin operably connected to the hood for engaging a rotatable latch, wherein such engagement places the hood in the secured position. Further included is a releasing mechanism operably connected to one of the striker and the latch for lifting a front region of the hood in response to a signal from the sensor.

Abstract: Pole impact protection systems for body-on-frame vehicles are presented that include first and second longitudinal frame members that are laterally connected by a tubular or non-tubular rigid and unbendable cross-member support. Upon impact on either side of an associated vehicle, the collision or impact energy is readily transferred to the opposite side of the vehicle thereby minimizing the damage to the passenger or occupant space within the vehicle.

Abstract: A sub-frame in a vehicle includes a sensor, which is configured to sense an occurrence of a vehicular crash. By being connected to the sensor, a controller is adapted to receive a signal from the sensor. The controller further functions to process the signal and provide an output to at least one fastener, the fastener configured to fasten the sub-frame to the vehicle's underbody. The fastener includes at least one chamber filled with an explosive charge, where the explosive charge is configured to explode and detach the sub-frame from the vehicle's underbody, upon receiving the output.

Abstract: A system for releasing and lifting an automobile hood includes a sensor located proximate a front location of an automobile that detects impact with an object. Also included is a hood having a striker pin operably connected to the hood for engaging a rotatable latch, wherein such engagement places the hood in the secured position. Further included is a releasing mechanism operably connected to one of the striker and the latch for lifting a front region of the hood in response to a signal from the sensor.

Abstract: A sub-frame in a vehicle includes a sensor, which is configured to sense an occurrence of a vehicular crash. By being connected to the sensor, a controller is adapted to receive a signal from the sensor. The controller further functions to process the signal and provide an output to at least one fastener, the fastener configured to fasten the sub-frame to the vehicle's underbody. The fastener includes at least one chamber filled with an explosive charge, where the explosive charge is configured to explode and detach the sub-frame from the vehicle's underbody, upon receiving the output.

Abstract: Embodiments of the present invention relate to pedestrian head impact protection. In operation, during a pedestrian impact event with a vehicle, a pedestrian protection deployable hood apparatus configured in accordance with an embodiment of the present invention causes displacement of the hood at its hinge-carrying portion for enhancing clearance an underside of the hood and a topmost surface of under-hood components. Such embodiments of the present invention contribute to providing for pedestrian head impact protection in a manner that can be implemented with a variety of hood mounting arrangements, that is effective in its results, and that is simple to package in an under-hood environment.

Abstract: A roof support for a vehicle is provided containing a first side roof rail; a transverse roof bow fixed to and extending from the first side roof rail; and a first brace fixed to the first side roof rail at a forward point on the first side roof rail, wherein the first brace extends to the transverse roof bow and is fixed to a first aft point on the transverse roof bow, thereby advantageously defining a first angle between the first side roof rail and the first brace. The roof support may further include a second side roof rail opposite the first side roof rail such that the roof bow laterally extends from the first side roof rail to the second side roof rail. A second brace may be fixed to the second side roof rail at a forward point thereof, whereby the second brace also extends to the roof bow and is fixed to a second aft point thereof, thereby defining a second angle between the second side roof rail and the second brace.