Patents by Inventor Stéphane HAAG

Stéphane HAAG has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240424463
    Abstract: What is proposed is a reactor for performing exothermic equilibrium reactions, in particular for performing methanol synthesis and/or ammonia synthesis, by heterogeneously catalysed reaction of the corresponding reactant gases which makes it possible to overcome the establishment of the reaction equilibrium in the reactor. To this end, according to the invention, the coolant temperature is influenced and thus optimized along the longitudinal coordinate of the reactor through subcooling of the coolant.
    Type: Application
    Filed: June 21, 2024
    Publication date: December 26, 2024
    Applicant: L'Air Liquide, Societe Anonyme pour l'Etude et l’Exploitation des Procedes Georges Claude
    Inventors: Frank CASTILLO-WELTER, Nga Thi Quynh DO, Stephane HAAG
  • Publication number: 20240262770
    Abstract: The invention relates to a process for producing methanol in which at least a portion of the obtained liquid raw methanol stream is decompressed to a decompression pressure in a liquid decompression apparatus, wherein the decompression pressure is lower than the synthesis pressure and wherein the liquid decompression apparatus does mechanical work. At least a portion of the mechanical work done by the liquid decompression apparatus is utilized to drive the synthesis gas compression apparatus required for compressing the synthesis gas to synthesis pressure. The utilization may be carried out indirectly, through generation of electrical energy, or directly through direct utilization of the mechanical work.
    Type: Application
    Filed: February 7, 2024
    Publication date: August 8, 2024
    Inventors: Stéphane HAAG, Thomas RENNER, Frank CASTILLO-WELTER, Nga Thi Quynh DO
  • Publication number: 20240150259
    Abstract: The invention relates to a process for producing olefins from oxygenates with variable production of ethylene and propylene. According to the invention, the process is switched from a state 1 with lower ethylene production to a state 2 with higher ethylene production in that: the fraction C2re of the ethylene product stream which is recycled to the OTO reactor is lowered from a first value C2re,1 to a second value C2re,2, resulting in a change dC2re=C2re,1?C2re,2, the fraction C4+re of the C4+ product stream containing C4+ olefins which is recycled to the OTO reactor is lowered from a first value C4+re,1 to a second value C4+re,2, resulting in a change dC4+re=C4+re,2?C4+re,1, where the changes dC2re and dC4+re in a mass flow ratio dC4+re/dC2re, where the mass flow ratio is between 70% and 130%.
    Type: Application
    Filed: November 7, 2023
    Publication date: May 9, 2024
    Inventors: Stephane HAAG, Martin GORNY, Bryce WILLIAMS, Thomas RENNER
  • Publication number: 20230339831
    Abstract: The invention relates to a process for preparing methanol, in which a synthesis gas comprising carbon oxides and hydrogen is provided, which is passed at elevated pressure and elevated temperature through a catalyst bed of a methanol synthesis catalyst for conversion of the synthesis gas to methanol to obtain a product stream comprising crude methanol and unreacted synthesis gas. Unreacted synthesis gas is recycled to the catalyst bed inlet and combined with the synthesis gas, resulting in a mixed synthesis gas. The mixed synthesis gas at the catalyst bed inlet has a stoichiometry number SN of ?0.80, the catalyst bed in the conversion of the mixed synthesis gas to methanol has a maximum catalyst bed temperature of ?280° C., and the mixed synthesis gas at the catalyst bed inlet has a carbon monoxide concentration of ?20% by volume.
    Type: Application
    Filed: April 9, 2021
    Publication date: October 26, 2023
    Inventors: Timm SCHUHMANN, Thomas WURZEL, Bryce WILLIAMS, Veronika GRONEMANN, Tobias OELMANN, Stéphane HAAG, Nga Thi Quynh DO
  • Publication number: 20230103301
    Abstract: A method for producing green olefins and green gasoline from renewable sources, the method including: providing CO2 and hydrogen as feed to produce methanol in a methanol reactor, to produce an MTO reaction effluent, reacting the MTO reaction effluent in a plurality of separation columns to separate hydrocarbons, wherein the plurality of separation columns includes a Deethanizer column, a Depropanizer column, and a Debutanizer column, hydrogenating a fraction of separated hydrocarbons in the Debutanizer column with the hydrogen in a hydrogenation reactor, wherein the fraction of separated hydrocarbons from the Debutanizer column includes C5+ hydrocarbons; producing the green gasoline and Liquefied Petroleum Gas (LPG) by stabilizing the hydrogenated hydrocarbons in a gasoline stabilizer column; and producing the olefins by separating ethylene from C2 hydrocarbons using a C2 splitter column and by separating propylene from C3 hydrocarbons using a C3 splitter column.
    Type: Application
    Filed: September 30, 2022
    Publication date: April 6, 2023
    Inventors: Stéphane Haag, Frank Castillo-Welter, Bryce Williams, Nga Thi Quynh Do, Lin Lin
  • Publication number: 20230083290
    Abstract: A method for synthesizing methanol from a raw material using a set of process parameters, wherein a mathematical model is provided that is configured for calculating, based on the process parameters and on at least one material property of the raw material, an expected amount of at least one by-product of the synthesizing of the methanol, wherein the following steps are performed at least once in the stated order, applying the mathematical model to current values for the process parameters, and changing a respective set point for at least one of the process parameters such that based on the mathematical model a lower amount of the by-products is expected under condition that at least a predetermined amount of the methanol can be synthesized,
    Type: Application
    Filed: September 14, 2022
    Publication date: March 16, 2023
    Inventors: Nga Thi Quynh DO, Evrim ORS, Stéphane HAAG
  • Patent number: 11180433
    Abstract: The invention relates to a process and a plant for producing methanol from an input gas including carbon monoxide and hydrogen using a pre-reactor stage and a main reactor stage. Input gas produced at and under elevated pressure is initially introduced into a pre-reactor stage for catalytic conversion into a first methanol-containing product stream. After separation of methanol from the first methanol-containing product stream and discharging from the pre-reactor stage a remaining gas stream is introduced into a main reactor stage as a residual gas stream after compression to reaction pressure for catalytic conversion into a second methanol-containing product stream, After separation from the second methanol-containing product stream methanol is discharged from the main reactor stage. Using an input gas having a carbon monoxide content of 25% to 36% by volume results in large savings in respect of the compressor output required for the production process.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: November 23, 2021
    Assignee: L'Air Liquide, Société Anonyme pour I'Etude et I'Exploitation des Procédés Georges Claude
    Inventors: Frank Castillo-Welter, Stephane Haag, Timm Schuhmann, Robert Frind
  • Patent number: 11078142
    Abstract: The invention relates to a process for producing methanol and to a plant for producing methanol. A first fresh gas suitable for production of methanol and having a high carbon dioxide content is pre-compressed by a first compressor stage to obtain a second fresh gas. The second fresh gas is merged with a recycle gas stream and further compressed to synthesis pressure in a second compressor stage. Catalytic conversion of the thus obtained synthesis gas stream in a plurality of serially arranged reactor stages with intermediate condensation and separation of the crude methanol reduces the recycle gas amount in the synthesis circuit to such an extent that recycle gas may be directly recycled to the second fresh gas stream, thus ensuring that no recycle gas compressor stage is required and that the total compressor power may be reduced.
    Type: Grant
    Filed: August 18, 2020
    Date of Patent: August 3, 2021
    Assignee: L'Air Liquide, Société Anonyme pour I'Etude et I'Exploitation des Procédés Georges Claude
    Inventors: Bryce Williams, Timm Schuhmann, Veronika Gronemann, Stephane Haag, Frank Castillo-Welter
  • Publication number: 20210053898
    Abstract: The invention relates to a process for producing methanol and to a plant for producing methanol. A first fresh gas suitable for production of methanol and having a high carbon dioxide content is pre-compressed by a first compressor stage to obtain a second fresh gas. The second fresh gas is merged with a recycle gas stream and further compressed to synthesis pressure in a second compressor stage. Catalytic conversion of the thus obtained synthesis gas stream in a plurality of serially arranged reactor stages with intermediate condensation and separation of the crude methanol reduces the recycle gas amount in the synthesis circuit to such an extent that recycle gas may be directly recycled to the second fresh gas stream, thus ensuring that no recycle gas compressor stage is required and that the total compressor power may be reduced.
    Type: Application
    Filed: August 18, 2020
    Publication date: February 25, 2021
    Inventors: Bryce Williams, Timm Schuhmann, Veronika Gronemann, Stephane Haag, Frank Castillo-Welter
  • Patent number: 10927050
    Abstract: The invention relates to a multi-strand plant and a corresponding process for producing olefins from oxygenates in which a plurality of reactor trains which each comprise one or more catalyst-containing oxygenate-to-olefin (OTO) reaction zones are arranged in parallel and operated in parallel, wherein at least one of the parallel reaction zones may be operated in a regeneration mode while the OTO synthesis reaction may be performed in the other reaction zones parallel thereto. The partial product streams obtained from the individual reactor trains operated in a synthesis mode are discharged via partial product conduits, combined into a complete product conduit using a connecting device, compressed using a compressor and separated into a plurality of olefin-containing hydrocarbon fractions using a multi-stage workup apparatus. The inventive configuration of the plant and of the process reduces pressure drops and thus enhances the yield for short-chain olefins, for example propylene.
    Type: Grant
    Filed: May 1, 2020
    Date of Patent: February 23, 2021
    Assignee: L'Air Liquide, Société Anonyme pour l'Etude et l'Exploitation des Procédés Georges Claude
    Inventors: Bryce Williams, Stephane Haag, Christopher Drosdzol, Frank Castillo-Welter
  • Patent number: 10913698
    Abstract: A process for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in the process according to the invention, a reactor is used which is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: February 9, 2021
    Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Frank Castillo-Welter, Stephane Haag, Robert Frind, Timm Schuhmann, Andreas Ochs, Marc Wagner, Solene Valentin
  • Patent number: 10898874
    Abstract: A reactor for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in accordance with the invention, the reactor is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.
    Type: Grant
    Filed: April 26, 2018
    Date of Patent: January 26, 2021
    Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Frank Castillo-Welter, Stephane Haag, Robert Frind, Timm Schuhmann, Andreas Ochs, Marc Wagner, Solene Valentin
  • Publication number: 20200369585
    Abstract: The invention relates to a process and a plant for producing methanol from an input gas including carbon monoxide and hydrogen using a pre-reactor stage and a main reactor stage. Input gas produced at and under elevated pressure is initially intraduced into a pre-reactor stage for catalytic conversion into a first methanol-containing product stream. After separation of methanol from the first methanol-containing product stream and discharging from the pre-reactor stage a remaining gas stream is introduced into a main reactor stage as a residual gas stream after compression to reaction pressure for catalytic conversion into a second methanol-containing product stream, After separation from the second methanol-containing product stream methanol is discharged from the main reactor stage. Using an input gas having a carbon monoxide content of 25% to 36% by volume results in large savings in respect of the compressor output required for the production process.
    Type: Application
    Filed: May 22, 2020
    Publication date: November 26, 2020
    Inventors: Frank CASTILLO-WELTER, Stephane HAAG, Timm SCHUHMANN, Robert FRIND
  • Publication number: 20200346994
    Abstract: The invention relates to a multi-strand plant and a corresponding process for producing olefins from oxygenates in which a plurality of reactor trains which each comprise one or more catalyst-containing oxygenate-to-olefin (OTO) reaction zones are arranged in parallel and operated in parallel, wherein at least one of the parallel reaction zones may be operated in a regeneration mode while the OTO synthesis reaction may be performed in the other reaction zones parallel thereto. The partial product streams obtained from the individual reactor trains operated in a synthesis mode are discharged via partial product conduits, combined into a complete product conduit using a connecting device, compressed using a compressor and separated into a plurality of olefin-containing hydrocarbon fractions using a multi-stage workup apparatus. The inventive configuration of the plant and of the process reduces pressure drops and thus enhances the yield for short-chain olefins, for example propylene.
    Type: Application
    Filed: May 1, 2020
    Publication date: November 5, 2020
    Inventors: Bryce Williams, Stephane Haag, Christopher Drosdzol, Frank Castillo-Welter
  • Publication number: 20200283352
    Abstract: The invention relates to a process and a plant for producing an olefins-containing hydrocarbon product by reaction of an oxygenates-containing reactant mixture, which is divided into a plurality of reactant mixture substreams, in a multi-stage oxygenate-to-olefin (OTO) synthesis reactor comprising a plurality of serially connected reaction sections comprising catalyst zones, wherein a feeding apparatus for a reactant mixture substream is arranged upstream of each catalyst zone. In each of these reaction sections a reactant mixture substream is introduced and therein under oxygenates conversion conditions converted into olefins and further hydrocarbons, wherein all reaction sections save for the first are additionally supplied with the product stream from the respective upstream reaction section. In addition at least one steam stream is introduced into at least one reaction section and at least one hydrocarbons-containing recycle stream is introduced into at least one reaction section.
    Type: Application
    Filed: March 5, 2020
    Publication date: September 10, 2020
    Applicant: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Lutz JANKO, Martin GORNY, Stephane HAAG, Bernd AHLERS
  • Publication number: 20200199054
    Abstract: A process for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in the process according to the invention, a reactor is used which is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.
    Type: Application
    Filed: April 26, 2018
    Publication date: June 25, 2020
    Applicant: L'Air Liquide, Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventors: Frank CASTILLO-WELTER, Stephane HAAG, Robert FRIND, Timm SCHUHMANN, Andreas OCHS, Marc WAGNER, Solene VALENTIN
  • Publication number: 20200197890
    Abstract: A reactor for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in accordance with the invention, the reactor is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.
    Type: Application
    Filed: April 26, 2018
    Publication date: June 25, 2020
    Applicant: L'Air Liquide, Societe Anonyme pour l'Etude et l?Exploitation des Procedes Georges Claude
    Inventors: Frank CASTILLO-WELTER, Stephane HAAG, Robert FRIND, Timm SCHUHMANN, Andreas OCHS, Marc WAGNER, Solene VALENTIN
  • Patent number: 10427990
    Abstract: The present disclosure provides a system and method for recycling intermediate product streams of at least gasoline from the MTP plant to the steam cracker plant for processing with the feedstock of the steam cracker plant to generate a higher percentage of ethylene and propylene. The steam cracker feedstock can be ethane.
    Type: Grant
    Filed: March 4, 2016
    Date of Patent: October 1, 2019
    Assignee: TECHNIP FRANCE
    Inventors: Jean-Francois Fournier, Eric Stanley Wagner, Jean-Paul Laugier, Stéphane Haag, Thomas Wurzel, Martin Gorny
  • Patent number: 10252250
    Abstract: A process of producing a catalyst based on pentasil-type crystalline aluminosilicate is described, including the steps of (a) treating hydrous aluminum oxide with an aqueous, acid-containing medium, (b) mixing the hydrous aluminum oxide treated with aqueous, acid-containing medium from step (a) with an H-zeolite and (c) calcining the mixture obtained in step (b). In addition, a catalyst is disclosed which is obtained by such a process, as well as its use in CMO and OTO processes.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: April 9, 2019
    Inventors: Gotz Burgfels, Manfred Frauenrath, Sven Pohl, Martin Rothamel, Stephane Haag
  • Patent number: 10214461
    Abstract: A process for producing olefins from oxygenates can include the following steps: (i) heterogeneously catalyzed conversion of at least one oxygenate to a product stream containing C2 olefins, C3 olefins, C4 olefins, C5/6 hydrocarbon compounds, and C7+ hydrocarbon compounds; and (ii) separation of a propylene stream consisting of C3 olefins for at least 95 wt-%, wherein at least 10 wt-% of the propylene stream are recirculated into process step (i).
    Type: Grant
    Filed: September 2, 2015
    Date of Patent: February 26, 2019
    Assignee: L'Air Liquide Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Martin Rothamel, Stephane Haag, Frank Castillo-Welter, Peter Trabold, Martin Gorny, Sven Pohl