Abstract: A credential substrate rotator includes a substrate support, a substrate feeder and a substrate sensor. The substrate support is configured to support a substrate in a substrate support plane and rotate about a central axis. The substrate feeder is configured to feed a substrate along the substrate support plane. The substrate sensor includes a substrate position indicator that is aligned with the central axis and has first and second positions. The first position indicates an absence of a substrate from a predetermined location of the substrate support. The second position indicates a presence of a substrate in the predetermined location of the substrate support. Also disclosed, is a credential substrate processing module that includes a credential substrate rotator, a first data encoder and a module controller. The credential substrate rotator includes a substrate support configured to support a substrate in a substrate support plane and rotate about a central axis, and a substrate feeder.

Abstract: In a method of ordering a consumable supply produced by a card manufacturing device of an identification card manufacturing system, a request to order the consumable supply is received from a user. Next, supply information relating to the supply is retrieved and the supply information is provided to a first web address. Finally, a second web address, which is different from the first web address and is associated with the supply, is retrieved through the first web address based upon the supply information.

Abstract: An identification card printer includes a card input, a card transport, a printhead, and a card output. The card transport is configured to feed a card from the card input along a print path. The printhead is positioned below the print path and is configured to print an image on a surface of the card. The card can then be discharged through the card output.

Abstract: An identification card printer includes a card input, a card transport, a printhead, and a card output. The card transport is configured to feed a card from the card input along a print path. The printhead is positioned below the print path and is configured to print an image on a surface of the card. The card can then be discharged through the card output.

Abstract: A printer includes a substrate input, a substrate transport, a printhead, a removable ribbon cartridge, a ribbon cartridge receiver, and a substrate output. The substrate transport is configured to feed a substrate from the substrate input along a print path. The printhead is positioned below the print path and is configured to print an image on a surface of the substrate. The ribbon cartridge is received in the ribbon cartridge receiver and contains a supply of print ribbon that extends between supply and take-up spools and over the printhead. The substrate can then be discharged through the substrate output.

Abstract: A ribbon cartridge includes a cartridge housing, a supply spool, a take-up spool, and a supply of ribbon. The cartridge housing includes a supply spool enclosure, a take-up spool enclosure, a pair of ribbon guides, and a gap between the ribbon guides and the supply and take-up spool enclosures. The supply spool is contained in the supply spool enclosure, and the take-up spool is contained in the take-up spool enclosure. The ribbon extends from the supply spool, over the ribbon guides and the gap, and to the take-up spool. Another aspect of the ribbon cartridge includes a cartridge housing and a cleaner roller. The cartridge housing includes front and rear walls. The cleaner roller is rotatably supported between the front and rear walls.

Abstract: A card singularization gate for use in an identification card printer includes a roller support, a guide roller, and a card stop. The roller support is positioned between a card feeder and the card transport mechanism. The guide roller is supported by the roller support for rotation about an axis that is substantially parallel to a card feed plane and transverse to a card path. The guide roller includes a card engaging side adjacent the card feed plane where non-abrasive contact of a first surface of the lead card is made during the card feed operation. The card stop is positioned adjacent a side of the guide roller that is opposite the card engaging side. During card feed operations, the lead card is allowed passage to the card transport mechanism along the card engaging side of the guide roller while cards that are stacked upon the lead card are blocked by the card stop.

Abstract: A card cartridge includes a housing having a pair of opposing side walls, a top, a front wall, a back wall opposite the front wall, and a base. The housing includes an interior cavity that is sized to accommodate a stack of cards, a card access, and a card output slot. The card access allows a card transport mechanism to engage a lead card contained in the housing and feed the lead card through the card output slot.

Abstract: The present invention is directed to an identification card printer that can be used with a card cartridge that protects a stack of cards stored therein from environmental contamination and establishes a card transport plane, from which other components of the identification card printer can be aligned, independent of the card cartridge. The identification card printer includes a cartridge receiver adapted to receive the card cartridge and a card transport mechanism. The card transport mechanism includes a pair of feed rollers, portions of which extend to the cartridge receiver and define the card transport plane.

Abstract: A ribbon cartridge includes a cartridge housing, a supply spool, a take-up spool, and a supply of ribbon. The cartridge housing includes a supply spool enclosure, a take-up spool enclosure, a pair of ribbon guides, and a gap between the ribbon guides and the supply and take-up spool enclosures. The supply spool is contained in the supply spool enclosure, and the take-up spool is contained in the take-up spool enclosure. The ribbon extends from the supply spool, over the ribbon guides and the gap, and to the take-up spool. Another aspect of the ribbon cartridge includes a cartridge housing and a cleaner roller. The cartridge housing includes front and rear walls. The cleaner roller is rotatably supported between the front and rear walls.

Abstract: An identification card printer includes a card input, a card transport, a printhead, and a card output. The card transport is configured to feed a card from the card input along a print path. The printhead is positioned below the print path and is configured to print an image on a surface of the card. The card can then be discharged through the card output.

Abstract: In a method of forming an identification card printer a sheet feed printer is provided having a printhead and a sheet feed mechanism that is driven by a sheet feed drive to feed paper sheets to the printhead for printing. Next, the sheet feed mechanism is replaced with a card transport mechanism that is used to feed cards from a card supply to the printhead for printing. The card transport mechanism is then linked to the sheet feed drive through a feed drive link. Finally, a master controller for controlling the operation of the card transport mechanism is installed. Additional aspects of the present invention relate to an identification card printer formed in accordance with the above-described method.

Abstract: For use in an identification card printer includes a roller support, a guide roller, and a card stop. The roller support is positioned between a card feeder and the card transport mechanism. The guide roller is supported by the roller support for rotation about an axis that is substantially parallel to a card feed plane and transverse to a card path. The guide roller includes a card engaging side adjacent the card feed plane where non-abrasive contact of a first surface of the lead card is made during the card feed operation. The card stop is positioned adjacent a side of the guide roller that is opposite the card engaging side. During card feed operations, the lead card is allowed passage to the card transport mechanism along the card engaging side of the guide roller while cards that are stacked upon the lead card are blocked by the card stop.

Abstract: In a method of forming an identification card printer a sheet feed printer is provided having a printhead and a sheet feed mechanism that is driven by a sheet feed drive to feed paper sheets to the printhead for printing. Next, the sheet feed mechanism is replaced with a card transport mechanism that is used to feed cards from a card supply to the printhead for printing. The card transport mechanism is then linked to the sheet feed drive through a feed drive link. Finally, a master controller for controlling the operation of the card transport mechanism is installed. Additional aspects of the present invention relate to an identification card printer formed in accordance with the above-described method.

Abstract: A conventional ink jet printer is modified to print identification cards by removing the paper feed assembly from the printer and substituting a card feeder. The card feeder has a frame that supports card feed rollers, and also supports the existing printer paper drive roller shaft. The paper feed drive shaft from the printer is used to drive the feed rollers for the card feeder. The initiation feeding a card is in response to the same mechanical input from the printer as was used to initiate feeding a sheet of paper for printing. The card feeder assembly does not add any motors or operating mechanisms to the printer, thereby maintaining a low cost by using a high production paper printer modified to accept identification cards.

Abstract: A card cartridge includes a housing having a pair of opposing side walls, a top, a front wall, a back wall opposite the front wall, and a base. The housing includes an interior cavity that is sized to accommodate a stack of cards, a card access, and a card output slot. The card access allows a card transport mechanism to engage a lead card contained in the housing and feed the lead card through the card output slot.

Abstract: The present invention is directed to an identification card printer that can be used with a card cartridge that protects a stack of cards stored therein from environmental contamination and establishes a card transport plane, from which other components of the identification card printer can be aligned, independent of the card cartridge. The identification card printer includes a cartridge receiver adapted to receive the card cartridge and a card transport mechanism. The card transport mechanism includes a pair of feed rollers, portions of which extend to the cartridge receiver and define the card transport plane.