Abstract: A method of assembling a turbocharger having a vaned turbine nozzle includes first forming a sub-assembly of a center housing, shaft, bearings, compressor wheel, turbine wheel, and vane assembly. The vane assembly is held captive in attachment to the center housing by an annular heat shield that includes prongs or the like at its inner and outer peripheries for respectively engaging a first catch formed on the center housing and a second catch formed on the nozzle ring of the vane assembly. The heat shield forms a snap fit to the center housing and nozzle ring, thereby connecting the cartridge to the center housing. The whole sub-assembly is then joined to the turbine housing, in the process axially compressing the heat shield and a spring shroud for exerting an axial biasing force on the nozzle ring.

Abstract: A method of assembling a turbocharger having a vaned turbine nozzle includes first forming a sub-assembly of a center housing, shaft, bearings, compressor wheel, turbine wheel, and vane assembly. The vane assembly is held captive in attachment to the center housing by an annular heat shield that includes prongs or the like at its inner and outer peripheries for respectively engaging a first catch formed on the center housing and a second catch formed on the nozzle ring of the vane assembly. The heat shield forms a snap fit to the center housing and nozzle ring, thereby connecting the cartridge to the center housing. The whole sub-assembly is then joined to the turbine housing, in the process axially compressing the heat shield and a spring shroud for exerting an axial biasing force on the nozzle ring.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat, wastegate passages that extend to the wastegate seat and a divider wall disposed between the wastegate passages where the divider wall includes a divider wall surface; a rotatable wastegate shaft configured for receipt by the bore; a wastegate arm extending from the wastegate shaft; and a wastegate plug extending from the wastegate arm where the wastegate plug includes a contact portion that contacts the wastegate seat to cover the wastegate passages in a closed state and a mesh that contacts the divider wall surface in the closed state.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat, wastegate passages that extend to the wastegate seat and a divider wall disposed between the wastegate passages where the divider wall includes a divider wall surface; a rotatable wastegate shaft configured for receipt by the bore; a wastegate arm extending from the wastegate shaft; and a wastegate plug extending from the wastegate arm where the wastegate plug includes a contact portion that contacts the wastegate seat to cover the wastegate passages in a closed state and a mesh that contacts the divider wall surface in the closed state.

Abstract: A turbine housing assembly can include a turbine housing that includes an exterior surface, an interior surface that includes a wastegate seat, and a bore that extends between the interior surface and the exterior surface; a bushing disposed at least partially in the bore where the bushing includes a bushing bore; a wastegate that includes a shaft that extends through the bushing bore to a shaft end, a shaft shoulder disposed in the bushing bore, a plug, and an arm disposed between the shaft and the plug; a ring disposed at least in part in the bushing bore between the shaft shoulder and the shaft end; and a control arm connected to the shaft proximate to the shaft end to define an axial distance between a surface of the control arm and the shaft shoulder where the ring has an axial length that is less than the axial distance.

Abstract: A turbocharger waste gate valve includes an elastically deformable sealing member formed by sheet metal, the sealing member being carried on one of the poppet valve member and the valve housing and being arranged to be under compression between the valve seat and the valve member end face when the poppet valve member is in the closed position so as to be elastically deformed into a compressed state, and to be released from said compression so as to return to an uncompressed state when the poppet valve member is in the open position. The sealing member in the compressed state contacts the valve seat about a full circumference thereof and contacts the valve member end face about a full circumference thereof so as to substantially seal any gap between the valve member end face and the valve seat.

Abstract: An assembly can include a turbine housing that includes a wastegate passage that extends to a wastegate seat; a wastegate valve that includes a control arm coupled to a wastegate shaft that extends to a wastegate plug; a control linkage operatively coupled to the control arm where the control linkage includes a control axis; an actuator operatively coupled to the control linkage for translation of the control linkage in a direction of the control axis; and a spring operatively coupled at an off-axis angle to the control axis of the control linkage where no load or a partial load is exerted to provide a clearance for centering of the wastegate plug in a closed state and where an increased load is exerted to reduce the clearance in an open state.

Abstract: A turbine housing assembly can include a turbine housing that includes an exterior surface, an interior surface that includes a wastegate seat, and a bore that extends between the interior surface and the exterior surface; a bushing disposed at least partially in the bore where the bushing includes a bushing bore; a wastegate that includes a shaft that extends through the bushing bore to a shaft end, a shaft shoulder disposed in the bushing bore, a plug, and an arm disposed between the shaft and the plug; a ring disposed at least in part in the bushing bore between the shaft shoulder and the shaft end; and a control arm connected to the shaft proximate to the shaft end to define an axial distance between a surface of the control arm and the shaft shoulder where the ring has an axial length that is less than the axial distance.

Abstract: A turbocharger waste gate valve includes an elastically deformable sealing member formed by sheet metal, the sealing member being carried on one of the poppet valve member and the valve housing and being arranged to be under compression between the valve seat and the valve member end face when the poppet valve member is in the closed position so as to be elastically deformed into a compressed state, and to be released from said compression so as to return to an uncompressed state when the poppet valve member is in the open position. The sealing member in the compressed state contacts the valve seat about a full circumference thereof and contacts the valve member end face about a full circumference thereof so as to substantially seal any gap between the valve member end face and the valve seat.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat and a wastegate passage that extends to the wastegate seat; a bushing configured for receipt by the bore; a rotatable wastegate shaft configured for receipt by the bushing; a wastegate plug extending from the wastegate shaft; a control arm operatively coupled to the wastegate shaft; and a biasing cam operatively coupled to the control arm wherein the biasing cam comprises a disengaged orientation associated with a closed position of the wastegate plug with respect to the wastegate seat and an engaged orientation associated with an open position of the wastegate plug with respect to the wastegate seat. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: An assembly can include a turbine housing that includes a wastegate passage that extends to a wastegate seat; a wastegate valve that includes a control arm coupled to a wastegate shaft that extends to a wastegate plug; a control linkage operatively coupled to the control arm where the control linkage includes a control axis; an actuator operatively coupled to the control linkage for translation of the control linkage in a direction of the control axis; and a spring operatively coupled at an off-axis angle to the control axis of the control linkage where no load or a partial load is exerted to provide a clearance for centering of the wastegate plug in a closed state and where an increased load is exerted to reduce the clearance in an open state.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat and a wastegate passage that extends to the wastegate seat; a bushing configured for receipt by the bore; a rotatable wastegate shaft configured for receipt by the bushing; a wastegate plug extending from the wastegate shaft; a control arm operatively coupled to the wastegate shaft; a control linkage operatively coupled to the control arm where the control linkage includes a control axis; an actuator operatively coupled to the control linkage for translation of the control linkage in a direction of the control axis; and a biasing mechanism operatively coupled to the control linkage where the biasing mechanism applies an off-axis force to the control linkage. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: An assembly for a turbocharger can include a turbine housing that defines an exhaust inflow chamber that includes a wastegate valve seat and that defines an exhaust outflow chamber; and a wastegate valve plug that includes a seal surface where, in a closed state, the seal surface seats against the wastegate valve seat and where, in an open state, the wastegate valve plug extends into the exhaust inflow chamber. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat and a wastegate passage that extends to the wastegate seat; a bushing configured for receipt by the bore; a rotatable wastegate shaft configured for receipt by the bushing; a wastegate plug extending from the wastegate shaft; a control arm operatively coupled to the wastegate shaft; a control linkage operatively coupled to the control arm where the control linkage includes a control axis; an actuator operatively coupled to the control linkage for translation of the control linkage in a direction of the control axis; and a biasing mechanism operatively coupled to the control linkage where the biasing mechanism applies an off-axis force to the control linkage. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: An assembly can include a turbine housing that includes a bore, a wastegate seat and a wastegate passage that extends to the wastegate seat; a bushing configured for receipt by the bore; a rotatable wastegate shaft configured for receipt by the bushing; a wastegate plug extending from the wastegate shaft; a control arm operatively coupled to the wastegate shaft; and a biasing cam operatively coupled to the control arm wherein the biasing cam comprises a disengaged orientation associated with a closed position of the wastegate plug with respect to the wastegate seat and an engaged orientation associated with an open position of the wastegate plug with respect to the wastegate seat. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.

Abstract: An assembly for a turbocharger can include a turbine housing that defines an exhaust inflow chamber that includes a wastegate valve seat and that defines an exhaust outflow chamber; and a wastegate valve plug that includes a seal surface where, in a closed state, the seal surface seats against the wastegate valve seat and where, in an open state, the wastegate valve plug extends into the exhaust inflow chamber. Various other examples of devices, assemblies, systems, methods, etc., are also disclosed.