Patents by Inventor Stanislav Kukatin

Stanislav Kukatin has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11614196
    Abstract: A fiberglass reinforced aerogel composite may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers may have an average fiber diameter between about 8 ?m and about 20 ?m. The glass microfibers may have an average fiber diameter between about 0.5 ?m and about 3 ?m. The glass microfibers may be homogenously dispersed within the coarse glass fibers. The aerogel particles may be homogenously dispersed within the coarse glass fibers and the glass microfibers. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles. The binder bonds the coarse glass fibers, the glass microfibers, and the aerogel particles together.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: March 28, 2023
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith
  • Patent number: 11143353
    Abstract: A fiber reinforced insulation product may include a first layer of fiber reinforced aerogel composite and a second layer of fiber reinforced aerogel composite. The first layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a first binder that may form a first binding framework that bonds the entangled fibers and the aerogel particles of the first layer together. The second layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a second binder that may form a second binding framework that bonds the entangled fibers and the aerogel particles of the second layer together. The fiber reinforced insulation product may further include a third binder that may form a third binding framework that bonds the first layer and the second layer together. The third binder may be dispersed throughout the first layer and the second layer.
    Type: Grant
    Filed: February 14, 2020
    Date of Patent: October 12, 2021
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Stanislav Kukatin
  • Publication number: 20210230865
    Abstract: A polyiso foam wall board includes a polyisocyanurate foam core produced from an isocyanate and a polyol. The wall board also includes a facer material applied to an outer surface of the polyisocyanurate foam core and an intumescent coating applied to the facer material.
    Type: Application
    Filed: January 27, 2020
    Publication date: July 29, 2021
    Inventors: Diana Fisler, Ralph Michael Fay, Stanislav Kukatin
  • Patent number: 10889023
    Abstract: A method for producing an insulation product may include providing an aqueous solution. The aqueous solution may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may be uniformly dispersed in the aqueous solution and may form a slurry. The method may further include removing at least a portion of water from the slurry such that the coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may form a wet laid mixture. The method may also include curing the wet laid mixture to cure the binder and bond the coarse glass fibers, the glass microfibers, and the aerogel particles together to form a fiberglass reinforced aerogel composite. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles.
    Type: Grant
    Filed: July 30, 2020
    Date of Patent: January 12, 2021
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith
  • Patent number: 10836073
    Abstract: A method for producing an insulation product may include providing an aqueous solution. The aqueous solution may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may be uniformly dispersed in the aqueous solution and may form a slurry. The method may further include removing at least a portion of water from the slurry such that the coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may form a wet laid mixture. The method may also include curing the wet laid mixture to cure the binder and bond the coarse glass fibers, the glass microfibers, and the aerogel particles together to form a fiberglass reinforced aerogel composite. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: November 17, 2020
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith
  • Publication number: 20200353642
    Abstract: A method for producing an insulation product may include providing an aqueous solution. The aqueous solution may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may be uniformly dispersed in the aqueous solution and may form a slurry. The method may further include removing at least a portion of water from the slurry such that the coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may form a wet laid mixture. The method may also include curing the wet laid mixture to cure the binder and bond the coarse glass fibers, the glass microfibers, and the aerogel particles together to form a fiberglass reinforced aerogel composite. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles.
    Type: Application
    Filed: July 30, 2020
    Publication date: November 12, 2020
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S. Weith
  • Publication number: 20200182394
    Abstract: A fiber reinforced insulation product may include a first layer of fiber reinforced aerogel composite and a second layer of fiber reinforced aerogel composite. The first layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a first binder that may form a first binding framework that bonds the entangled fibers and the aerogel particles of the first layer together. The second layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a second binder that may form a second binding framework that bonds the entangled fibers and the aerogel particles of the second layer together. The fiber reinforced insulation product may further include a third binder that may form a third binding framework that bonds the first layer and the second layer together. The third binder may be dispersed throughout the first layer and the second layer.
    Type: Application
    Filed: February 14, 2020
    Publication date: June 11, 2020
    Inventors: Ralph Michael Fay, Stanislav Kukatin
  • Patent number: 10612717
    Abstract: A fiber reinforced insulation product may include a first layer of fiber reinforced aerogel composite and a second layer of fiber reinforced aerogel composite. The first layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a first binder that may form a first binding framework that bonds the entangled fibers and the aerogel particles of the first layer together. The second layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a second binder that may form a second binding framework that bonds the entangled fibers and the aerogel particles of the second layer together. The fiber reinforced insulation product may further include a third binder that may form a third binding framework that bonds the first layer and the second layer together. The third binder may be dispersed throughout the first layer and the second layer.
    Type: Grant
    Filed: September 12, 2018
    Date of Patent: April 7, 2020
    Assignee: Johns Manville
    Inventors: Ralph Michael Fay, Stanislav Kukatin
  • Publication number: 20200101656
    Abstract: Molds for forming fiber reinforced insulation and methods of using the molds are described. One exemplary mold may include an upper mold and a lower mold. The upper mold and the lower mold may be coupleable to define a mold cavity for receiving therein a fiber reinforced insulation preform. The upper mold may include a plurality of apertures that may be configured to allow moisture from the fiber reinforced insulation preform to pass through the upper mold while substantially preventing fibers from the fiber reinforced insulation preform from passing through the upper mold such that the fiber reinforced insulation preform dries and cures to form the fiber reinforced insulation product. The plurality of apertures may collectively define an open area of at least 20% of an inner surface area of the upper mold that may contact the fiber reinforced insulation preform.
    Type: Application
    Filed: October 2, 2018
    Publication date: April 2, 2020
    Inventors: Ralph Michael Fay, Andrew Pfefer, Stanislav Kukatin, Guodong Zheng
  • Publication number: 20200080680
    Abstract: A fiberglass reinforced aerogel composite may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers may have an average fiber diameter between about 8 ?m and about 20 ?m. The glass microfibers may have an average fiber diameter between about 0.5 ?m and about 3 ?m. The glass microfibers may be homogenously dispersed within the coarse glass fibers. The aerogel particles may be homogenously dispersed within the coarse glass fibers and the glass microfibers. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles. The binder bonds the coarse glass fibers, the glass microfibers, and the aerogel particles together.
    Type: Application
    Filed: September 12, 2018
    Publication date: March 12, 2020
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S. Weith
  • Publication number: 20200080681
    Abstract: A fiber reinforced insulation product may include a first layer of fiber reinforced aerogel composite and a second layer of fiber reinforced aerogel composite. The first layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a first binder that may form a first binding framework that bonds the entangled fibers and the aerogel particles of the first layer together. The second layer may include entangled fibers, aerogel particles dispersed within the entangled fibers, and a second binder that may form a second binding framework that bonds the entangled fibers and the aerogel particles of the second layer together. The fiber reinforced insulation product may further include a third binder that may form a third binding framework that bonds the first layer and the second layer together. The third binder may be dispersed throughout the first layer and the second layer.
    Type: Application
    Filed: September 12, 2018
    Publication date: March 12, 2020
    Inventors: Ralph Michael Fay, Stanislav Kukatin
  • Publication number: 20200078981
    Abstract: A method for producing an insulation product may include providing an aqueous solution. The aqueous solution may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may be uniformly dispersed in the aqueous solution and may form a slurry. The method may further include removing at least a portion of water from the slurry such that the coarse glass fibers, the glass microfibers, the aerogel particles, and the binder may form a wet laid mixture. The method may also include curing the wet laid mixture to cure the binder and bond the coarse glass fibers, the glass microfibers, and the aerogel particles together to form a fiberglass reinforced aerogel composite. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles.
    Type: Application
    Filed: September 12, 2018
    Publication date: March 12, 2020
    Inventors: Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith