Abstract: A method of designing a turbine blade includes the steps of forming at least two notches on a tip of a turbine blade, each of the at least two notches having a known dimension. The turbine blade has a pressure side and a suction side. The method further includes the step of operating a gas turbine engine including the turbine blade to expand a length of the turbine blade such that the tip of the turbine engages a casing. The method further includes the steps of viewing the tip of the turbine blade after the step of operating of the gas turbine engine, determining an appearance of the notches on the tip and determining a manufacturing length of the turbine blade based on the step of determining the appearance the notches.

Abstract: A method of designing a turbine blade includes the steps of forming at least two notches on a tip of a turbine blade, each of the at least two notches having a known dimension. The turbine blade has a pressure side and a suction side. The method further includes the step of operating a gas turbine engine including the turbine blade to expand a length of the turbine blade such that the tip of the turbine engages a casing. The method further includes the steps of viewing the tip of the turbine blade after the step of operating of the gas turbine engine, determining an appearance of the notches on the tip and determining a manufacturing length of the turbine blade based on the step of determining the appearance the notches.

Abstract: A self-purge system includes an additively manufactured purge valve assembly in communication with a fuel passage to selectively purge the fuel passage.

Abstract: An additively manufactured component includes a heat transfer augmentation feature with a surface finish between about 125-900 micro inches.

Abstract: A tube assembly is additive manufactured as one unitary piece and has a first tube that co-extends with and is surrounded by a second tube. An annular void may be defined by and located between the first and second tubes for insulating a fluid flowing through the first tube. The void may be sealed and under a negative atmospheric pressure for enhancing insulating properties.

Abstract: A flowpath assembly has a first conduit defining a flowpath radially inward, and a second conduit spaced radially outward from the first conduit. A void defined between the first and second conduits contains an insulating material that may have a greater porosity than the first and second conduits. The assembly may be additive manufactured generally as one unitary piece with the raw material of the conduits being melted and solidified on a slice-by-slice basis and the insulating material being selectively bypassed by an energy gun of an additive manufacturing system.

Abstract: A fluid dispensing apparatus that may be additive manufactured as one unitary piece and may be a fuel injector for a gas turbine engine includes a radial displacement bellows having an outer surface that faces and may be exposed to a surrounding environment and an interior surface that faces and may define at least in-part a flowpath extending along a centerline. The radial displacement bellows is constructed and arranged to move between an expanded state when a pressure differential between the environment and the flowpath is low to a restricted state when the pressure differential is high.

Abstract: A shrouded conduit is provided for arranging, for example, in a gas path of a turbine engine. The shrouded conduit includes a tubular shroud extending longitudinally along a centerline. The shrouded conduit also includes a fluid conduit extending longitudinally in the shroud. A first portion of the fluid conduit is connected laterally to and may be formed integral with a first portion of the shroud.

Abstract: A method is provided involving an additive manufacturing system. This method includes a step of forming a first fluid conduit using the additive manufacturing system. The method also includes a step of providing a fluid coupling. The fluid coupling includes the first fluid conduit and a second fluid conduit. The first fluid conduit is connected to and fluidly coupled with the second fluid conduit. The first fluid conduit has a first configuration. The second fluid conduit has a second configuration that is different than the first configuration.

Abstract: A method of designing a turbine blade includes the steps of forming at least two notches on a tip of a turbine blade, each of the at least two notches having a known dimension. The turbine blade has a pressure side and a suction side. The method further includes the step of operating a gas turbine engine including the turbine blade to expand a length of the turbine blade such that the tip of the turbine engages a casing. The method further includes the steps of viewing the tip of the turbine blade after the step of operating of the gas turbine engine, determining an appearance of the notches on the tip and determining a manufacturing length of the turbine blade based on the step of determining the appearance the notches.

Abstract: A rotor assembly having a seal member in the root section of a rotor blade is disclosed. Various construction details are developed for blocking the flow of gases between adjacent rotor blades. In one detailed embodiment, a deformable seal member formed of a high temperature material is disposed between the root sections of adjacent rotor blades and engages the blades under operative conditions.

Abstract: A rotor assembly having a seal member in the root section of a rotor blade is disclosed. Various construction details are developed for blocking the flow of gases between adjacent rotor blades. In one detailed embodiment, a deformable seal member formed of a high temperature material is disposed between the root sections of adjacent rotor blades and engages the blades under operative conditions.

Abstract: A turbine blade tip plenum has means for preferentially directing or diverting cooling air from a cooling passageway network to cool areas subject to extreme heat.

Abstract: A turbine blade has a platform and an airfoil extending from a root at the platform to a tip. The airfoil has an internal cooling passageway network including at least one trailing edge cavity. A group of trailing edge holes extends from the trailing edge to the trailing edge cavity and a group of tip holes extends from the tip to the trailing edge cavity.

Abstract: A turbine blade has a platform and an airfoil extending from a root at the platform to a tip. The airfoil has an internal cooling passageway network including at least one trailing edge cavity. A group of trailing edge holes extends from the trailing edge to the trailing edge cavity and a group of tip holes extends from the tip to the trailing edge cavity.

Abstract: A turbine blade tip plenum has means for preferentially directing or diverting cooling air from a cooling passageway network to cool areas subject to extreme heat.

Abstract: A fixture for disposing laser blocking material on the interior of an airfoil is disclosed. Various construction details are developed which allow for the repetitive disposition of the laser blocking material in one airfoil after another. In one embodiment, the fixture includes a tool member and a nozzle adaptor for providing a sealing surface to a nozzle which extends into the tool member.

Abstract: A method for disposing laser blocking material 52 on the interior of an airfoil 10, such as a rotor blade or stator vane, includes shear thinning the material. Various steps are developed which promote decreases in viscosity of the blocking material. In one detailed embodiment, the material is passed through an injection molding machine 54 to provide shear thinning.

Abstract: A tool 12 for disposing laser blocking material 52 on the interior of an airfoil 10 is disclosed. Various construction details are developed which speed the process. In one detailed embodiment, the tool has reciprocatable jaws 92, 94 which open and close to urge a mask 78 into engagement with the airfoil.

Abstract: A method for orienting an airfoil 10 during filling of an airfoil with laser blocking material 52 prior to a laser machining operation is provide and includes making a mask 78 for the airfoil.