Patents by Inventor Stanley Roth
Stanley Roth has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11724248Abstract: The present disclosure relates to copper-containing molecular sieve catalysts that are highly suitable for the treatment of exhaust containing NOx pollutants. The copper-containing molecular sieve catalysts contain ion-exchanged copper as Cu+2 and Cu(OH)+1, and DRIFT spectroscopy of the catalyst exhibits perturbed T-O-T vibrational peaks corresponding to the Cu+2 and Cu(OH)+1. In spectra taken of the catalytic materials, a ratio of the Cu+2 to the Cu(OH)+1 peak integration areas preferably can be ?1. The copper-containing molecular sieve catalysts are aging stable such that the peak integration area percentage of the Cu+2 peak (area Cu+2/(area Cu+2+area Cu(OH)+1)) increases by ?20% upon aging at 800° C. for 16 hours in the presence of 10% H2O/air, compared to the fresh state.Type: GrantFiled: March 19, 2021Date of Patent: August 15, 2023Assignee: BASF CorporationInventors: Wen-Mei Xue, Xiaofan Yang, Haiyang Zhu, Stanley Roth, Jeff Yang, Subramanian Prasad, Ahmad Moini
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Patent number: 11713705Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: GrantFiled: September 23, 2021Date of Patent: August 1, 2023Assignee: BASF CORPORATIONInventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Patent number: 11648534Abstract: The present invention provides an oxidation catalyst composition suitable for at least partial conversion of gaseous hydrocarbon emissions, e.g., methane. The oxidation catalyst composition includes at least one platinum group metal (PGM) component supported onto a porous zirconia-containing material that provides an effect on hydrocarbon conversion activity. The porous zirconia-containing material is at least 90% by weight in the monoclinic phase. Furthermore, the PGM component can comprise at least one platinum group metal in the form of colloidally deposited nanoparticles. The oxidation catalyst composition can be used in the treatment of emissions from lean compressed natural gas engines.Type: GrantFiled: October 12, 2018Date of Patent: May 16, 2023Assignee: BASF CORPORATIONInventors: Xinyi Wei, Olga Gerlach, Emily Schulman, Andreas Sundermann, Stanley Roth, Limiao An
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Publication number: 20220010714Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: ApplicationFiled: September 23, 2021Publication date: January 13, 2022Inventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Patent number: 11149610Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: GrantFiled: April 2, 2020Date of Patent: October 19, 2021Assignee: BASF CorporationInventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Publication number: 20210229079Abstract: The present disclosure relates to copper-containing molecular sieve catalysts that are highly suitable for the treatment of exhaust containing NOx pollutants. The copper-containing molecular sieve catalysts contain ion-exchanged copper as Cu+2 and Cu(OH)+1, and DRIFT spectroscopy of the catalyst exhibits perturbed T-O-T vibrational peaks corresponding to the Cu+2 and Cu(OH)+1. In spectra taken of the catalytic materials, a ratio of the Cu+2 to the Cu(OH)+1 peak integration areas preferably can be ?1. The copper-containing molecular sieve catalysts are aging stable such that the peak integration area percentage of the Cu+2 peak (area Cu+2/(area Cu+2+area Cu(OH)+1)) increases by ?20% upon aging at 800° C. for 16 hours in the presence of 10% H2O/air, compared to the fresh state.Type: ApplicationFiled: March 19, 2021Publication date: July 29, 2021Applicant: BASF CorporationInventors: Wen-Mei XUE, Xiaofan YANG, Haiyang ZHU, Stanley ROTH, Jeff YANG, Subramanian PRASAD, Ahmad MOINI
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Patent number: 10974198Abstract: The present invention relates to diesel oxidation catalyst compositions and catalyst articles, wherein the compositions and articles include a plurality of platinum group nanoparticles substantially in fully reduced form, wherein the nanoparticles have an average particle size of about 1 to about 10 nm and at least about 90% of the nanoparticles have a particle size of +/? about 2 nm of the average particle size. Such compositions can further include a refractory metal oxide material, wherein the nanoparticles and refractory metal oxide material can be combined within the same coating on a substrate or can be applied sequentially on a substrate. The nanoparticles can advantageously be substantially free of halides, alkali metals, alkaline earth metals, sulfur compounds, and boron compounds. Methods of preparing and using such compositions and catalyst articles (e.g., for the treatment of diesel exhaust gas streams) are also provided herein.Type: GrantFiled: January 5, 2017Date of Patent: April 13, 2021Assignee: BASF CorporationInventors: Xinyi Wei, Xiaoming Xu, Stanley Roth
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Patent number: 10821423Abstract: A diesel oxidation catalyst composition is provided, the composition including at least one platinum group metal impregnated onto a porous refractory oxide material in particulate form and at least one base metal oxide impregnated onto a porous refractory oxide material in particulate form, wherein the porous refractory oxide material impregnated with at least one platinum group metal and the porous refractory oxide material impregnated with at least one base metal oxide are in the form of a mixture or wherein the at least one platinum group metal and the at least one base metal oxide are impregnated on the same porous refractory oxide material. The diesel oxidation catalyst provides synergistic enhancement of carbon monoxide oxidation as well as relatively unimpaired hydrocarbon oxidation. Methods of making and using the catalyst composition are also provided, as well as emission treatment systems comprising a catalyst article coated with the catalyst composition.Type: GrantFiled: November 3, 2016Date of Patent: November 3, 2020Assignee: BASF CorporationInventors: Oleg Ilinich, Stanley Roth
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Publication number: 20200232366Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: ApplicationFiled: April 2, 2020Publication date: July 23, 2020Inventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Patent number: 10634030Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: GrantFiled: December 8, 2015Date of Patent: April 28, 2020Assignee: BASF CorporationInventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Publication number: 20200108373Abstract: The present disclosure relates to copper-containing molecular sieve catalysts that are highly suitable for the treatment of exhaust containing NOx pollutants. The copper-containing molecular sieve catalysts contain ion-exchanged copper as Cu+2 and Cu(OH)+1, and DRIFT spectroscopy of the catalyst exhibits perturbed T-O-T vibrational peaks corresponding to the Cu+2 and Cu(OH)+1. In spectra taken of the catalytic materials, a ratio of the Cu+2 to the Cu(OH)+1 peak integration areas preferably can be ?1. The copper-containing molecular sieve catalysts are aging stable such that the peak integration area percentage of the Cu+2 peak (area Cu+2/(area Cu+2+area Cu(OH)+1)) increases by ?20% upon aging at 800° C. for 16 hours in the presence of 10% H2O/air, compared to the fresh state.Type: ApplicationFiled: March 20, 2018Publication date: April 9, 2020Inventors: Wen-Mei XUE, Xiaofan YANG, Haiyang ZHU, Stanley ROTH, Jeff YANG, Subramanian PRASAD, Ahmad MOINI
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Publication number: 20190046958Abstract: The present invention provides an oxidation catalyst composition suitable for at least partial conversion of gaseous hydrocarbon emissions, e.g., methane. The oxidation catalyst composition includes at least one platinum group metal (PGM) component supported onto a porous zirconia-containing material that provides an effect on hydrocarbon conversion activity. The porous zirconia-containing material is at least 90% by weight in the monoclinic phase. Furthermore, the PGM component can comprise at least one platinum group metal in the form of colloidally deposited nanoparticles. The oxidation catalyst composition can be used in the treatment of emissions from lean compressed natural gas engines.Type: ApplicationFiled: October 12, 2018Publication date: February 14, 2019Inventors: Xinyi Wei, Olga Gerlach, Emily Schulman, Andreas Sunderman, Stanley Roth, Limiao An
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Publication number: 20190015781Abstract: The present invention relates to diesel oxidation catalyst compositions and catalyst articles, wherein the compositions and articles include a plurality of platinum group nanoparticles substantially in fully reduced form, wherein the nanoparticles have an average particle size of about 1 to about 10 nm and at least about 90% of the nanoparticles have a particle size of +/? about 2 nm of the average particle size. Such compositions can further include a refractory metal oxide material, wherein the nanoparticles and refractory metal oxide material can be combined within the same coating on a substrate or can be applied sequentially on a substrate. The nanoparticles can advantageously be substantially free of halides, alkali metals, alkaline earth metals, sulfur compounds, and boron compounds. Methods of preparing and using such compositions and catalyst articles (e.g., for the treatment of diesel exhaust gas streams) are also provided herein.Type: ApplicationFiled: January 5, 2017Publication date: January 17, 2019Inventors: Xinyi WEI, Xiaoming XU, Stanley ROTH
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Publication number: 20180318805Abstract: A diesel oxidation catalyst composition is provided, the composition including at least one platinum group metal impregnated onto a porous refractory oxide material in particulate form and at least one base metal oxide impregnated onto a porous refractory oxide material in particulate form, wherein the porous refractory oxide material impregnated with at least one platinum group metal and the porous refractory oxide material impregnated with at least one base metal oxide are in the form of a mixture or wherein the at least one platinum group metal and the at least one base metal oxide are impregnated on the same porous refractory oxide material. The diesel oxidation catalyst provides synergistic enhancement of carbon monoxide oxidation as well as relatively unimpaired hydrocarbon oxidation. Methods of making and using the catalyst composition are also provided, as well as emission treatment systems comprising a catalyst article coated with the catalyst composition.Type: ApplicationFiled: November 3, 2016Publication date: November 8, 2018Inventors: Oleg ILINICH, Stanley ROTH
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Publication number: 20170362984Abstract: A nitrous oxide (N2O) removal catalyst composite is provided, comprising a N2O removal catalytic material on a substrate, the catalytic material comprising a rhodium (Rh) component supported on a ceria-based support, wherein the catalyst composite has a H2-consumption peak of about 100° C. or less as measured by hydrogen temperature-programmed reduction (H2-TPR). Methods of making and using the same are also provided.Type: ApplicationFiled: December 8, 2015Publication date: December 21, 2017Inventors: Yuejin Li, Xiaolai Zheng, Stanley Roth, Olga Gerlach, Andreas Sundermann
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Patent number: 9044734Abstract: The present invention relates to a layered diesel oxidation catalyst (DOC) comprising: a) a carrier substrate; b) a diesel oxidation catalytic material comprising b1) a first layer located on the carrier substrate, the first layer comprising palladium impregnated on a support material comprising ceria in an amount of at least 45 weight-% based on the total weight of the support material, and optionally comprising platinum; b2) a second layer located on the first layer, the second layer comprising palladium and platinum each impregnated on a support material comprising a metal oxide; wherein the platinum to palladium weight ratio of the first layer is lower than the platinum to palladium weight ratio of the second layer.Type: GrantFiled: September 21, 2012Date of Patent: June 2, 2015Assignees: BASF SE, BASF CORPORATIONInventors: Gerd Grubert, Torsten Neubauer, Alfred Punke, Marcus Hilgendorff, Torsten Müller-Stach, Olga Gerlach, Xinyi Wei, Jeffrey Hoke, Shiang Sung, Stanley Roth
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Patent number: 8858904Abstract: Described is a catalyzed soot filter wherein the inlet coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the outlet coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the outlet coating is lower than the Pt concentration in the inlet coating and wherein the weight ratio of Pt:Pd in the outlet coating is in the range of from 0:1 to 2:1; and wherein the inlet coating and the outlet coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.5 to 1.5, calculated as ratio of the loading of the inlet coating (in g/inch3 (g/(2.54 cm)3)):loading of the outlet coating (in g/inch3 (g/(2.54 cm)3)). Systems include such catalyzed soot filters, methods of diesel engine exhaust gas treatment and methods of manufacturing catalyzed soot filters are also described.Type: GrantFiled: February 22, 2011Date of Patent: October 14, 2014Assignee: BASF CorporationInventors: Alfred Helmut Punke, Gerd Grubert, Yuejin Li, Ruediger Wolff, Stanley Roth, Torsten Müller-Stach, Attilio Siani, Kenneth Voss, Torsten Neubauer
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Patent number: 8524182Abstract: Disclosed is a catalyzed soot filter with layered design wherein the first coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the second coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the second coating is lower than the Pt concentration in the first coating, and wherein the weight ratio of Pt:Pd in the second coating is in the range of from 1:1 to 0:1; and wherein the first coating and the second coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.25 to 3, calculated as ratio of the loading of the first coating (in g/inch3 (g/(2.54 cm)3)): loading of the second coating (in g/inch3 (g/(2.54 cm)3)).Type: GrantFiled: May 11, 2012Date of Patent: September 3, 2013Assignees: BASF SE, BASF CorporationInventors: Gerd Grubert, Alfred Punke, Torsten Neubauer, Ruediger Wolff, Stanley Roth, Yuejin Li, Torsten Müller-Stach, Marcus Hilgendorff
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Publication number: 20130172177Abstract: A catalyst comprising (i) a support, (ii) metal particles and (iii) a shell which is arranged between the metal particles, wherein the shell (iii) comprises silicon oxide.Type: ApplicationFiled: September 13, 2011Publication date: July 4, 2013Applicant: BASF SEInventors: Imme Domke, Wolfgang Rohde, Piotr Antoni Bazula, Norbert Mronga, Yong Liu, Martin Dieterle, Stanley Roth, Curtis Zimmermann, Xinyi Wei, Philipp Raff, Stephan Andreas Schunk, Olga Gerlach, Andreas Strasser, Michael Paul
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Publication number: 20120288427Abstract: Disclosed is a catalyzed soot filter with layered design wherein the first coating of the filter comprises an oxidation catalyst comprising platinum (Pt) and optionally palladium (Pd), wherein the second coating of the filter comprises an oxidation catalyst comprising Pd and optionally Pt, wherein the Pt concentration in the second coating is lower than the Pt concentration in the first coating, and wherein the weight ratio of Pt:Pd in the second coating is in the range of from 1:1 to 0:1; and wherein the first coating and the second coating are present on the wall flow substrate at a coating loading ratio in the range of from 0.25 to 3, calculated as ratio of the loading of the first coating (in g/inch3 (g/(2.54 cm)3)): loading of the second coating (in g/inch3 (g/(2.54 cm)3)).Type: ApplicationFiled: May 11, 2012Publication date: November 15, 2012Applicants: BASF Corporation, BASF SEInventors: Gerd Grubert, Alfred Punke, Torsten Neubauer, Ruediger Wolff, Stanley Roth, Yuejin Li, Torsten Müller-Stach, Marcus Hilgendorff