Abstract: Provided is a method for forming a co-cured composite article. The method includes: providing a bag carrier; providing a vacuum bag, wherein the vacuum bag at least partially surrounds the bag carrier; providing an outer skin, wherein the outer skin at least partially surrounds the vacuum bag; forming a space between the bag carrier and the outer skin; and providing a filler between the outer skin and the bag carrier.

Abstract: The present disclosure relates to various apparatuses and folding apparatuses configured to support weight of a user. An example apparatus includes a base frame and a base plate coupled to the base frame. The base plate is configured to support the weight of the user. The apparatus also includes a plurality of posts coupled to the base frame. Each post includes a lower portion, a middle portion, and an upper portion. The plurality of posts includes at least a first post and a second post. The apparatus also includes a plurality of support gussets. Each support gusset is coupled to the base frame and a respective upper portion of at least one post. The apparatus additionally includes a rail coupled between respective upper portions of at least the first post and the second post. The apparatus resists tipping based in part on the weight of the user.

Abstract: A method for forming a composite article includes adding an upper skin at least partially over a failsafe torque tube. The failsafe torque tube includes an inner tube and an outer tube. The method also includes adding a lower skin at least partially under the failsafe torque tube. The upper skin, the lower skin, and the outer tube are made of a composite material. The method also includes co-curing the upper skin, the lower skin, and the outer tube together to produce the composite article.

Abstract: Provided is a method for forming a co-cured composite article. The method includes: providing a bag carrier; providing a vacuum bag, wherein the vacuum bag at least partially surrounds the bag carrier; providing an outer skin, wherein the outer skin at least partially surrounds the vacuum bag; forming a space between the bag carrier and the the outer skin; and providing a filler between the outer skin and the bag carrier.

Abstract: A tooling apparatus for manufacturing a composite structure may include a rigid outer tool for receiving a composite layup, a tubular inner vacuum bag in contact with the composite layup and defining an inner vacuum chamber, and an outer vacuum bag covering at least a portion of the rigid outer tool. The outer vacuum bag and the tubular inner vacuum bag may collectively define an outer vacuum chamber containing the composite layup. An outer bag vacuum source may be fluidly coupled to the outer vacuum bag for applying an outer bag vacuum pressure on the outer vacuum chamber. An inner bag vacuum source may be fluidly coupled to the tubular inner vacuum bag for applying an inner bag vacuum pressure on the inner vacuum chamber during application of the outer bag vacuum pressure on the outer vacuum chamber.

Abstract: A vacuum bagging system may include a layer assembly defining a fluid flow channel. The layer assembly may include a contact layer mounted to a composite part positionable within an outer mold line (OML) tool. The contact layer may have a contact layer width defined by opposing contact layer side edges. The layer assembly may further include an inner layer mounted to the contact layer and having inner layer side edges located between the contact layer side edges. The fluid flow channel may extend along at least a portion of the composite part to at least one part end. The vacuum bagging system may include an internal vacuum bag positionable against the inner layer. An inner mold line (IML) tool may support the internal vacuum bag. The contact layer width may be less than an IML tool width.

Abstract: A tooling apparatus for manufacturing a composite structure may include a rigid outer tool for receiving a composite layup, a tubular inner vacuum bag in contact with the composite layup and defining an inner vacuum chamber, and an outer vacuum bag covering at least a portion of the rigid outer tool. The outer vacuum bag and the tubular inner vacuum bag may collectively define an outer vacuum chamber containing the composite layup. An outer bag vacuum source may be fluidly coupled to the outer vacuum bag for applying an outer bag vacuum pressure on the outer vacuum chamber. An inner bag vacuum source may be fluidly coupled to the tubular inner vacuum bag for applying an inner bag vacuum pressure on the inner vacuum chamber during application of the outer bag vacuum pressure on the outer vacuum chamber.

Abstract: A composite part includes a first structural element. The composite part includes a second structural element joined at an intersection with the first structural element to form a fillet. The composite part further includes reinforcement webbing wrapped around the first structural element proximate the fillet.

Abstract: An air vehicle control surface includes an upper skin, a lower skin, a plurality of composite spars extending between the upper skin and the lower skin, and a failsafe torque tube. The failsafe torque tube includes an outer composite tube and an inner tube disposed within the outer composite tube and extending coaxially with the outer composite tube.

Abstract: A composite part includes a first structural element. The composite part includes a second structural element joined at an intersection with the first structural element to form a fillet. The composite part further includes reinforcement webbing wrapped around the first structural element proximate the fillet.

Abstract: A vacuum bagging system may include a layer assembly defining a fluid flow channel. The layer assembly may include a contact layer mounted to a composite part positionable within an outer mold line (OML) tool. The contact layer may have a contact layer width defined by opposing contact layer side edges. The layer assembly may further include an inner layer mounted to the contact layer and having inner layer side edges located between the contact layer side edges. The fluid flow channel may extend along at least a portion of the composite part to at least one part end. The vacuum bagging system may include an internal vacuum bag positionable against the inner layer. An inner mold line (IML) tool may support the internal vacuum bag. The contact layer width may be less than an IML tool width.

Abstract: In one embodiment a method to form a composite part comprises joining a first structural element and a second element to form a fillet at an intersection of the first structural element and the second element, positioning an inflatable radius filler in the fillet, positioning the composite part in a vacuum chamber, venting the inflatable radius filler to an environment external to vacuum chamber, drawing a vacuum in the vacuum chamber, and curing the composite part. Other embodiments may be described.

Abstract: A vacuum bagging system may include a layer assembly defining a fluid flow channel. The layer assembly may include a contact layer mounted to a composite part positionable within an outer mold line (OML) tool. The contact layer may have a contact layer width defined by opposing contact layer side edges. The layer assembly may further include an inner layer mounted to the contact layer and having inner layer side edges located between the contact layer side edges. The fluid flow channel may extend along at least a portion of the composite part to at least one part end. The vacuum bagging system may include an internal vacuum bag positionable against the inner layer. An inner mold line (IML) tool may support the internal vacuum bag. The contact layer width may be less than an IML tool width.

Abstract: In one embodiment a method to form a composite part comprises joining a first structural element and a second element to form a fillet at an intersection of the first structural element and the second element, positioning an inflatable radius filler in the fillet, positioning the composite part in a vacuum chamber, venting the inflatable radius filler to an environment external to vacuum chamber, drawing a vacuum in the vacuum chamber, and curing the composite part. Other embodiments may be described.

Abstract: A laminated board is built up from a plurality of layers of composite material having substantially unidirectional fibers. The layers are arranged so that all of the fibers in the board are substantially parallel to the length of the board. The board is cut at alternate 60.degree. angles with respect to a bottom layer of the board in the direction of the fibers to form a plurality of strips having a substantially triangular cross section. The strips are then advanced through a rolling machine which forms radiused surfaces on two adjacent sides of an equilateral triangle which is described by the cross section of the strip. Tapered fillers are formed by varying the thickness of the board from one end to the other. A strip-cutting machine having an angled blade, guides for the board, and a mechanism for translating the blade with respect to the board is also disclosed.