Patents by Inventor Stefan Altwasser

Stefan Altwasser has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11712679
    Abstract: A method for producing a three-dimensional porous catalyst monolith of stacked catalyst fibers, comprising the following steps: a) Preparing a suspension paste in a liquid diluent of a reforming catalyst, and which suspension can furthermore comprise a binder material, all particles in the suspension having an average particle size in the range of from 0.5 to 500 ?m, b) extruding the paste of step a) through one or more nozzles to form fibers, and depositing the extruded fibers to form a three-dimensional porous catalyst monolith precursor, c) drying the porous catalyst monolith precursor to remove the liquid diluent, d) calcining the porous catalyst monolith precursor to form the porous catalyst monolith.
    Type: Grant
    Filed: May 28, 2019
    Date of Patent: August 1, 2023
    Assignee: BASF SE
    Inventors: Virginie Lanver, Marcelo Daniel Kaufman Rechulski, Stefan Altwasser
  • Patent number: 11529616
    Abstract: The invention relates to a catalyst system and process for preparing dimethyl ether from synthesis gas as well as the use of the catalyst system in this process.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: December 20, 2022
    Assignee: BASF SE
    Inventors: Sabine Schuster, Ekkehard Schwab, Stefan Altwasser, Harry Kaiser, Stephan A. Schunk, Manuela Gaab
  • Patent number: 11452995
    Abstract: The invention relates to a catalyst and catalyst layer and process for preparing dimethyl ether from synthesis gas or methanol as well as the use of the catalyst or catalyst layer in this process.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: September 27, 2022
    Assignee: BASF SE
    Inventors: Sabine Schuster, Ekkehard Schwab, Stefan Altwasser, Harry Kaiser, Stephan A. Schunk, Manuela Gaab
  • Publication number: 20210213422
    Abstract: A method for producing a three-dimensional porous catalyst monolith of stacked catalyst fibers, comprising the following steps: a) Preparing a suspension paste in a liquid diluent of a reforming catalyst, and which suspension can furthermore comprise a binder material, all particles in the suspension having an average particle size in the range of from 0.5 to 500 ?m, b) extruding the paste of step a) through one or more nozzles to form fibers, and depositing the extruded fibers to form a three-dimensional porous catalyst monolith precursor, c) drying the porous catalyst monolith precursor to remove the liquid diluent, d) calcining the porous catalyst monolith precursor to form the porous catalyst monolith.
    Type: Application
    Filed: May 28, 2019
    Publication date: July 15, 2021
    Inventors: Virginie LANVER, Marcelo Daniel KAUFMAN RECHULSKI, Stefan ALTWASSER
  • Publication number: 20210138445
    Abstract: A catalyst for converting a synthesis gas, said catalyst comprising a first catalyst component and a second catalyst component, wherein the first catalyst component comprises, supported on a first porous oxidic substrate, Rh, Mn, an alkali metal M and Fe, and wherein the second catalyst component comprises, supported on a second porous oxidic support material, Cu and a transition metal other than Cu.
    Type: Application
    Filed: March 9, 2018
    Publication date: May 13, 2021
    Inventors: Christiane JANKE, Ekkehard SCHWAB, Stephan A. SCHUNK, Ivana JEVTOVIKJ, Harry KAISER, Frank ROSOWSKI, Stefan ALTWASSER, Virginie BETTE
  • Publication number: 20200330965
    Abstract: The invention relates to a catalyst and catalyst layer and process for preparing dimethyl ether from synthesis gas or methanol as well as the use of the catalyst or catalyst layer in this process.
    Type: Application
    Filed: December 20, 2018
    Publication date: October 22, 2020
    Inventors: Sabine SCHUSTER, Ekkehard SCHWAB, Stefan ALTWASSER, Harry KAISER, Stephan A. SCHUNK, Manuela GAAB
  • Publication number: 20200316570
    Abstract: The invention relates to a catalyst system and process for preparing dimethyl ether from synthesis gas as well as the use of the catalyst system in this process.
    Type: Application
    Filed: December 20, 2018
    Publication date: October 8, 2020
    Inventors: Sabine SCHUSTER, Ekkehard SCHWAB, Stefan ALTWASSER, Harry KAISER, Stephan A. SCHUNK, Manuela GAAB
  • Patent number: 10780422
    Abstract: The present invention relates to a catalytically active composition for the selective methanation of carbon monoxide in reformate streams comprising hydrogen and carbon dioxide, comprising at least one element selected from the group consisting of ruthenium, rhodium, nickel and cobalt as active component and rhenium as dopant on a support material. The catalyst according to the invention is preferably used for carrying out methanation reactions in a temperature range from 100 to 300° C. for use in the production of hydrogen for fuel cell applications.
    Type: Grant
    Filed: March 23, 2016
    Date of Patent: September 22, 2020
    Assignee: BASF SE
    Inventors: Andrian Milanov, Ekkehard Schwab, Mike Hoffmann, Stefan Kotrel, Stefan Altwasser
  • Patent number: 10022714
    Abstract: The invention relates to a catalyst molded body for preparing maleic anhydride by gas-phase oxidation of a hydrocarbon having at least four carbon atoms using a catalytically active composition containing vanadium, phosphorus and oxygen. The shaped catalyst body has an essentially cylindrical body having a longitudinal axis. The cylindrical body has at least two parallel internal holes which are essentially parallel to the cylinder axis of the body and go right through the body. The catalyst molded body has a large outer surface area, a lower pressure loss and sufficient mechanical stability.
    Type: Grant
    Filed: August 11, 2015
    Date of Patent: July 17, 2018
    Assignee: BASF SE
    Inventors: Cornelia Katharina Dobner, Stefan Altwasser, Hagen Wilmer, Frank Rosowski
  • Publication number: 20180085739
    Abstract: The present invention relates to a catalytically active composition for the selective methanation of carbon monoxide in reformate streams comprising hydrogen and carbon dioxide, comprising at least one element selected from the group consisting of ruthenium, rhodium, nickel and cobalt as active component and rhenium as dopant on a support material. The catalyst according to the invention is preferably used for carrying out methanation reactions in a temperature range from 100 to 300° C. for use in the production of hydrogen for fuel cell applications.
    Type: Application
    Filed: March 23, 2016
    Publication date: March 29, 2018
    Inventors: Adrian MILANOV, Ekkehard SCHWAB, Mike HOFFMANN, Stefan KOTREL, Stefan ALTWASSER
  • Patent number: 9212157
    Abstract: The present invention relates to a catalyst for the oxidation of o-xylene and/or naphthalene to phthalic anhydride, which has a plurality of catalyst zones which are arranged in series in the reaction tube and have been produced using an antimony trioxide which comprises a significant proportion of valentinite. The present invention further relates to a process for gas-phase oxidation, in which a gas stream comprising at least one hydrocarbon and molecular oxygen is passed through a catalyst produced using an antimony trioxide which comprises a significant proportion of valentinite.
    Type: Grant
    Filed: July 29, 2011
    Date of Patent: December 15, 2015
    Assignee: BASF SE
    Inventors: Stefan Altwasser, Jürgen Zühlke, Frank Rosowski, Michael Krämer
  • Publication number: 20150343433
    Abstract: The invention relates to a catalyst molded body for preparing maleic anhydride by gas-phase oxidation of a hydrocarbon having at least four carbon atoms using a catalytically active composition containing vanadium, phosphorus and oxygen. The shaped catalyst body has an essentially cylindrical body having a longitudinal axis. The cylindrical body has at least two parallel internal holes which are essentially parallel to the cylinder axis of the body and go right through the body. The catalyst molded body has a large outer surface area, a lower pressure loss and sufficient mechanical stability.
    Type: Application
    Filed: August 11, 2015
    Publication date: December 3, 2015
    Inventors: Cornelia Katharina DOBNER, Stefan ALTWASSER, Hagen WILMER, Frank ROSOWSKI
  • Patent number: 9138729
    Abstract: The invention relates to a catalyst molded body for preparing maleic anhydride by gas-phase oxidation of a hydrocarbon having at least four carbon atoms using a catalytically active composition contains vanadium, phosphorus and oxygen, where the shaped catalyst body has an essentially cylindrical body having a longitudinal axis, wherein the cylindrical body has at least two parallel internal holes which are essentially parallel to the cylinder axis of the body and go right through the body. The catalyst molded body has a large outer surface area, a lower pressure loss and sufficient mechanical stability.
    Type: Grant
    Filed: December 21, 2009
    Date of Patent: September 22, 2015
    Assignee: BASF SE
    Inventors: Cornelia Katharina Dobner, Stefan Altwasser, Hagen Wilmer, Frank Rosowski
  • Patent number: 9029289
    Abstract: The present invention relates to a catalyst for preparing carboxylic acids and/or carboxylic anhydrides, which has a plurality of catalyst zones arranged in series and has been produced using a vanadium antimonate having a maximum content of crystalline valentinite of 5% by weight. The present invention further relates to a process for gas-phase oxidation in which a gas stream comprising at least one hydrocarbon and molecular oxygen is passed through a catalyst which has a plurality of catalyst zones arranged in series and has been produced using a vanadium antimonate having a maximum content of crystalline valentinite of 5% by weight.
    Type: Grant
    Filed: July 16, 2013
    Date of Patent: May 12, 2015
    Assignee: BASF SE
    Inventors: Michael Krämer, Jürgen Zühlke, Stefan Altwasser, Nico Frederik Fischer, Frank Rosowski, Hans-Martin Allmann
  • Patent number: 8901320
    Abstract: In a process for controlling a gas phase oxidation reactor for preparation of phthalic anhydride, by passing a gas stream which comprises an aromatic hydrocarbon and molecular oxygen through a multitude of reaction tubes arranged in the gas phase oxidation reactor, each of which comprises a bed of at least one catalyst and the temperature of which can be controlled by means of a heat transfer medium, at least one control parameter is measured and correcting interventions for control of the control parameter are determined, the at least one control parameter comprising the phthalic anhydride yield and the correcting parameter used being the temperature of the heat carrier medium. Over at least 90% of the lifetime of the catalyst, the change in the correcting parameter is limited to a maximum of 0.5 K within a period of 30 days. In this way, the cumulated phthalic anhydride yield over the lifetime of the catalyst is maximized.
    Type: Grant
    Filed: April 13, 2011
    Date of Patent: December 2, 2014
    Assignee: BASF SE
    Inventors: Stefan Altwasser, Jürgen Zühlke, Hao Chen, Cornelia Katharina Dobner, Frank Rosowski
  • Patent number: 8877966
    Abstract: A process for preparing acrylic acid from methanol and acetic acid, in which, in a reaction zone A, the methanol is partially oxidized to formaldehyde in a heterogeneously catalyzed gas phase reaction, the product gas mixture A obtained and an acetic acid source are used to obtain a reaction gas input mixture B which comprises acetic acid and formaldehyde and has the acetic acid in excess over the formaldehyde, and the formaldehyde present in reaction gas input mixture B is aldol-condensed to acrylic acid under heterogeneous catalysis in a reaction zone B with acetic acid present in reaction gas input mixture B, and unconverted acetic acid still present alongside the acrylic acid target product in the product gas mixture B obtained is removed therefrom, and the acetic acid removed is recycled into the production of reaction gas input mixture B.
    Type: Grant
    Filed: September 15, 2011
    Date of Patent: November 4, 2014
    Assignee: BASF SE
    Inventors: Stefanie Herzog, Stefan Altwasser, Klaus Joachim Mueller-Engel
  • Patent number: 8859459
    Abstract: The present invention relates to a multilayer catalyst for preparing phthalic anhydride which has a plurality of catalyst layers arranged in succession in the reaction tube, with the individual catalyst layers having alkali metal contents which decrease in the flow direction. The present invention further relates to a process for the oxidation of naphthalene or o-xylene/naphthalene mixtures over such a multilayer catalyst and the use of such multilayer catalysts for the oxidation of naphthalene or o-xylene/naphthalene mixtures to phthalic anhydride.
    Type: Grant
    Filed: June 30, 2011
    Date of Patent: October 14, 2014
    Assignee: BASF SE
    Inventors: Stefan Altwasser, Jürgen Zühlke, Hans-Martin Allmann, Frank Rosowski
  • Publication number: 20140213801
    Abstract: The present invention relates to a catalyst system for preparing carboxylic acids and/or carboxylic anhydrides, which system comprises a plurality of superposed catalyst layers arranged in a reaction tube, where vanadium antimonate is introduced into the active material in at least one of the catalyst layers. The present invention further relates to a process for gas-phase oxidation, in which a gaseous stream comprising at least one hydrocarbon and molecular oxygen is passed through a plurality of catalyst layers and the maximum hot spot temperature is below 425° C.
    Type: Application
    Filed: April 2, 2014
    Publication date: July 31, 2014
    Applicant: BASF SE
    Inventors: Stefan Altwasser, Jürgen Zühlke, Frank Rosowski, Cornelia Katharina Dobner
  • Publication number: 20140018550
    Abstract: The present invention relates to a catalyst for preparing carboxylic acids and/or carboxylic anhydrides, which has a plurality of catalyst zones arranged in series and has been produced using a vanadium antimonate having a maximum content of crystalline valentinite of 5% by weight. The present invention further relates to a process for gas-phase oxidation in which a gas stream comprising at least one hydrocarbon and molecular oxygen is passed through a catalyst which has a plurality of catalyst zones arranged in series and has been produced using a vanadium antimonate having a maximum content of crystalline valentinite of 5% by weight.
    Type: Application
    Filed: July 16, 2013
    Publication date: January 16, 2014
    Inventors: Michael Krämer, Jürgen Zühlke, Stefan Altwasser, Nico Frederik Fischer, Frank Rosowski, Hans-Martin Allmann
  • Patent number: 8609906
    Abstract: A process for preparing C1-C4-oxygenates from a reactant stream A which comprises essentially a C1-C4-alkane or a mixture of C1-C4-alkanes, by a) branching off a substream B of the reactant stream A and allowing it to react in a reactor with oxygen or an oxygenous gas stream C, which converts a portion of the C1-C4-alkane or a portion of the mixture which comprises C1-C4-alkanes to C1-C4-oxygenates, b) removing at least 90 mol % of the C1-C4-oxygenates formed from the product stream D resulting from step a) to form a remaining low boiler stream E, which comprises combining the low boiler stream E with the reactant stream A without further workup and without combination with the substream B down-stream of the branching site of the substream B.
    Type: Grant
    Filed: December 14, 2010
    Date of Patent: December 17, 2013
    Assignee: BASF SE
    Inventors: Annebart Engbert Wentink, Stefan Altwasser, Yan Li, Michael Krämer, Frank Rosowski, Catharina Horstmann