Patents by Inventor Stefan Grunberger

Stefan Grunberger has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 12083738
    Abstract: A method (V) for producing a three-dimensional object (2) by applying and selectively solidifying a powdery construction material (13) layer by layer includes the steps: a) applying (Z) a layer of the construction material (13) onto a construction field in a working plane (10) by means of a recoating device (14) moving in a moving direction (B) over the working plane, b) selectively solidifying (Y) the applied layer of the construction material (13) at positions, which correspond to a cross-section of the object (2) to be produced, and c) repeating (X) the steps a) and b) until the object is completed. The construction material is stored during step a) in a recoating unit (40a-e) arranged at the recoating device (14) within a space between two recoating elements (42a, 42b) mutually spaced apart from each other in the moving direction of the recoating device.
    Type: Grant
    Filed: September 15, 2015
    Date of Patent: September 10, 2024
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grunberger
  • Patent number: 11623402
    Abstract: A method for making a three-dimensional object by means of layer-wise application and selective solidification of a pulverulent building material The method includes applying a layer of the pulverulent building material onto a build area by an application device The application device includes a recoating unit movable across the build area in an application direction. The method further includes solidification of the applied powder layer at positions corresponding to a cross-section of the object to be made, and repeating the steps of applying and selective solidification until the object is completed. The pulverulent building material to be applied onto the build area is heated locally by a radiant heater before being applied.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: April 11, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11597141
    Abstract: A method for producing a three-dimensional object on a support by applying layer by layer and selectively solidifying a building material in powder form. The method includes lowering the support to a predetermined height below a working plane, applying a layer of the building material in powder form in the working plane, selectively solidifying the applied powder layer at positions corresponding to a cross-section of the object to be produced and repeating the steps of lowering, applying and selectively solidifying until the object is completed. By doing so, the quantity of applied building material in powder form is reduced in a section in an actively controlled way or substantially no building material in powder form is applied in a section in an actively controlled way.
    Type: Grant
    Filed: July 6, 2016
    Date of Patent: March 7, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11565325
    Abstract: A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.
    Type: Grant
    Filed: November 17, 2016
    Date of Patent: January 31, 2023
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11396175
    Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.
    Type: Grant
    Filed: July 14, 2016
    Date of Patent: July 26, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 11273600
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
    Type: Grant
    Filed: March 1, 2017
    Date of Patent: March 15, 2022
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Peter Keller
  • Patent number: 11192295
    Abstract: A device includes a recoater that can be moved in an application direction across a build area, the recoater having at least a first recoating unit for applying a layer of the building material to the build area and a solidification device that can be moved in the application direction across the build area, the solidification device having at least a first solidification unit for selectively solidifying the applied layer of the building material at positions that correspond to a cross-section of the object to be produced. The device can repeat the steps of applying and selectively solidifying until the object is completed. The recoater includes at least a second recoating unit that is arranged at the other side of the first solidification unit than the first recoating unit with respect to the application direction.
    Type: Grant
    Filed: September 28, 2016
    Date of Patent: December 7, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Stefan Kneisel
  • Patent number: 11173658
    Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
    Type: Grant
    Filed: November 10, 2016
    Date of Patent: November 16, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Patent number: 10967575
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material. The method includes applying a layer of the building material to a build area by a recoater and selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by a solidification device. The steps of applying and solidifying are repeated until the three-dimensional object is completed. A heating element locally introduces thermal energy into the newly applied layer of the building material and/or into the layer of the building material which is already selectively solidified. In the course of this, the thermal energy released by the heating element is adjustable depending on the position of this point in the build area.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: April 6, 2021
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Grünberger, Stefan Paternoster
  • Patent number: 10780636
    Abstract: A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed.
    Type: Grant
    Filed: June 22, 2017
    Date of Patent: September 22, 2020
    Assignee: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20200079009
    Abstract: A method for producing a three-dimensional object by layer-wise applying and selectively solidifying a building material in powder form includes the steps of applying a layer of the building material over a working plane and selectively solidifying the layer at positions that correspond to a cross-section of the object to be produced by introducing energy and repeating the steps of applying and selectively solidifying until the object is completed. By doing so, the application step is carried out such that the application device moves at least twice over an area to be coated without an intermediate irradiation, and the step of selectively solidifying is carried out with an irradiation device that emits a radiation suited to solidify the building material.
    Type: Application
    Filed: July 14, 2016
    Publication date: March 12, 2020
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20190091921
    Abstract: A recoating unit for equipping and/or retrofitting a device for producing a three-dimensional object by means of selectively solidifying, layer by layer, of a building material in powder form. The recoating unit is configured, depending on its movement in the first direction or in its opposite direction, to receive building material in that chamber, that is the trailing chamber in the respective direction of movement and to spread the building material received in the respective trailing chamber to a uniform layer by means of the respective trailing recoating element.
    Type: Application
    Filed: November 10, 2016
    Publication date: March 28, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20190084227
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material includes applying a layer of the building material within a build area by means of a recoater moving in a recoating direction across the build area, selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by means of a solidification device, and repeating the steps of applying and solidifying until the three-dimensional object is completed. A local action confined to a region between the recoating unit moving across the build area and the solidification device and/or compaction device moving behind the recoating unit across the build area is performed on the applied layer of the building material.
    Type: Application
    Filed: March 1, 2017
    Publication date: March 21, 2019
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Peter Keller
  • Publication number: 20180370127
    Abstract: A method for producing a three-dimensional object on a support by applying layer by layer and selectively solidifying a building material in powder form. The method includes lowering the support to a predetermined height below a working plane, applying a layer of the building material in powder form in the working plane, selectively solidifying the applied powder layer at positions corresponding to a cross-section of the object to be produced and repeating the steps of lowering, applying and selectively solidifying until the object is completed. By doing so, the quantity of applied building material in powder form is reduced in a section in an actively controlled way or substantially no building material in powder form is applied in a section in an actively controlled way.
    Type: Application
    Filed: July 6, 2016
    Publication date: December 27, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20180361662
    Abstract: A powder discharge unit for equipping and/or upgrading a device for generatively manufacturing a three-dimensional object by a selective layer-by-layer solidification of building material in powder form includes a powder container for receiving building material in powder form and a filling chamber for filling in building material in powder form into the powder container. The powder discharge unit is configured to fluidise the building material in powder form in the powder container and the building material in powder form in the filling chamber independently of one another.
    Type: Application
    Filed: November 17, 2016
    Publication date: December 20, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan PATERNOSTER, Stefan GRÜNBERGER
  • Publication number: 20180304527
    Abstract: A device includes a recoater that can be moved in an application direction across a build area, the recoater having at least a first recoating unit for applying a layer of the building material to the build area and a solidification device that can be moved in the application direction across the build area, the solidification device having at least a first solidification unit for selectively solidifying the applied layer of the building material at positions that correspond to a cross-section of the object to be produced. The device can repeat the steps of applying and selectively solidifying until the object is completed. The recoater includes at least a second recoating unit that is arranged at the other side of the first solidification unit than the first recoating unit with respect to the application direction.
    Type: Application
    Filed: September 28, 2016
    Publication date: October 25, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger, Stefan Kneisel
  • Publication number: 20180186077
    Abstract: A manufacturing method for generatively manufacturing a three-dimensional object by a layer-by-layer application and selective solidification of a building material. The method includes applying a layer of the building material to a build area by a recoater and selectively solidifying the applied layer of the building material at points corresponding to a cross-section of the object to be manufactured by a solidification device. The steps of applying and solidifying are repeated until the three-dimensional object is completed. A heating element locally introduces thermal energy into the newly applied layer of the building material and/or into the layer of the building material which is already selectively solidified. In the course of this, the thermal energy released by the heating element is adjustable depending on the position of this point in the build area.
    Type: Application
    Filed: December 15, 2017
    Publication date: July 5, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Grünberger, Stefan Paternoster
  • Publication number: 20180169946
    Abstract: A method for making a three-dimensional object by means of layer-wise application and selective solidification of a pulverulent building material The method includes applying a layer of the pulverulent building material onto a build area by an application device The application device includes a recoating unit movable across the build area in an application direction. The method further includes solidification of the applied powder layer at positions corresponding to a cross-section of the object to be made, and repeating the steps of applying and selective solidification until the object is completed. The pulverulent building material to be applied onto the build area is heated locally by a radiant heater before being applied.
    Type: Application
    Filed: July 6, 2016
    Publication date: June 21, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20180001559
    Abstract: A recoating unit (40) serves for equipping or retrofitting a device (1) for additive manufacturing of a three-dimensional object (2) by selectively solidifying a building material (15), preferably a powder, layer by layer. The device (1) comprises a recoater (16) movable across a build area (8) for applying a layer (31b, 32b) of the building material (15) within the build area (8) and a solidification device (20) for selectively solidifying the applied layer (31b, 32b) at positions corresponding to a cross-section of the object (2) to be manufactured. The device (1) is formed and/or controlled to repeat the steps of applying and selectively solidifying until the object (2) is completed.
    Type: Application
    Filed: June 22, 2017
    Publication date: January 4, 2018
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grünberger
  • Publication number: 20170326792
    Abstract: A method (V) for producing a three-dimensional object (2) by applying and selectively solidifying a powdery construction material (13) layer by layer includes the steps: a) applying (Z) a layer of the construction material (13) onto a construction field in a working plane (10) by means of a recoating device (14) moving in a moving direction (B) over the working plane, b) selectively solidifying (Y) the applied layer of the construction material (13) at positions, which correspond to a cross-section of the object (2) to be produced, and c) repeating (X) the steps a) and b) until the object is completed. The construction material is stored during step a) in a recoating unit (40a-e) arranged at the recoating device (14) within a space between two recoating elements (42a, 42b) mutually spaced apart from each other in the moving direction of the recoating device.
    Type: Application
    Filed: September 15, 2015
    Publication date: November 16, 2017
    Applicant: EOS GmbH Electro Optical Systems
    Inventors: Stefan Paternoster, Stefan Grunberger