Patents by Inventor Stefano Benagli

Stefano Benagli has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150136210
    Abstract: Solar devices with high resistance to light-induced degradation are described. A wide optical bandgap interface layer positioned between a p-doped semiconductor layer and an intrinsic semiconductor layer is made resistant to light-induced degradation through treatment with a hydrogen-containing plasma. In one embodiment, a p-i-n structure is formed with the interface layer at the p/i interface. Optionally, an additional interface layer treated with a hydrogen-containing plasma is formed between the intrinsic layer and the n-doped layer. Alternatively, a hydrogen-containing plasma is used to treat an upper portion of the intrinsic layer prior to deposition of the n-doped semiconductor layer. The interface layer is also applicable to-multi-junction solar cells with plural p-i-n structures. The p-doped and n-doped layers can optionally include sublayers of different compositions and different morphologies (e.g., microcrystalline or amorphous).
    Type: Application
    Filed: May 10, 2013
    Publication date: May 21, 2015
    Inventors: Xavier Multone, Daniel Borrello, Stefano Benagli, Johannes Meier, Ulrich Kroll, Marian Fecioru-Morariu
  • Patent number: 8846434
    Abstract: A method for manufacturing a micromorph tandem cell is disclosed. The micromorph tandem cell comprises a ?c-Si:H bottom cell and an a-Si:H top cell, an LPCVD ZnO front contact layer and a ZnO back contact in combination with a white reflector. The method comprises the steps of applying an AR—Anti-Reflecting—concept to the micromorph tandem cell; implementing an intermediate reflector in the micromorph tandem cell. The micromorph tandem cell can achieve a stabilized efficiency of 10.6%.
    Type: Grant
    Filed: September 17, 2010
    Date of Patent: September 30, 2014
    Assignee: Tel Solar AG
    Inventors: Evelyne Vallat-Sauvain, Daniel Borrello, Julien Bailat, Johannes Meier, Ulrich Kroll, Stefano Benagli, Castens Lucie, Giovanni Monteduro, Miguel Marmelo, Jochen Hoetzel, Yassine Djeridane, Jerome Steinhauser, Jean-Baptiste Orhan
  • Patent number: 8709857
    Abstract: So as to manufacture an intrinsic absorber layer of amorphous hydrogenated silicon within a p-i-n configuration a solar cell by PeCvD deposition upon a base structure, thereby improving throughput an simultaneously maintaining quality of the absorber layer, a specific processing regime is proposed, wherein in the reactor for depositing the addressed absorber layer a pressure of between 1 mbar and 1.8 mbar is established and a flow of silane and of hydrogen with a dilution of silane to hydrogen of 1:4 up to 1:10 and generating an RF plasma with a generator power of between 600 W and 1200 W per 1.4 m2 base structure surface to be coated.
    Type: Grant
    Filed: November 11, 2010
    Date of Patent: April 29, 2014
    Assignee: Tel Solar AG
    Inventors: Sylvie-Noelle Bakehe-Ananga, Stefano Benagli
  • Patent number: 8652871
    Abstract: A thin film photovoltaic device on a substrate is being realized by a method for manufacturing a p-i-n junction semiconductor layer stack with a p-type microcrystalline silicon layer, a p-type amorphous silicon layer, a buffer silicon layer comprising preferably intrinsic amorphous silicon, an intrinsic type amorphous silicon layer, and an n-type silicon layer over the intrinsic type amorphous silicon layer.
    Type: Grant
    Filed: August 26, 2009
    Date of Patent: February 18, 2014
    Assignee: Tel Solar AG
    Inventors: Stefano Benagli, Daniel Borrello, Evelyne Vallat-Sauvain, Johannes Meier, Ulrich Kroll
  • Publication number: 20120270362
    Abstract: So as to manufacture an intrinsic absorber layer of amorphous hydrogenated silicon within a p-i-n configuration a solar cell by PeCvD deposition upon a base structure, thereby improving throughput an simultaneously maintaining quality of the absorber layer, a specific processing regime is proposed, wherein in the reactor for depositing the addressed absorber layer a pressure of between 1 mbar and 1.8 mbar is established and a flow of silane and of hydrogen with a dilution of silane to hydrogen of 1:4 up to 1:10 and generating an RF plasma with a generator power of between 600W and 1200W per 1.4 m2 base structure surface to be coated.
    Type: Application
    Filed: November 11, 2010
    Publication date: October 25, 2012
    Applicant: OERLIKON SOLAR AG, TRUEBBACH
    Inventors: Sylvie-Noelle Bakehe-Ananga, Stefano Benagli
  • Publication number: 20120227799
    Abstract: A method for manufacturing a micromorph tandem cell is disclosed. The micromorph tandem cell comprises a ?c-Si:H bottom cell and an a-Si:H top cell, an LPCVD ZnO front contact layer and a ZnO back contact in combination with a white reflector. The method comprises the steps of applying an AR—Anti-Reflecting—concept to the micromorph tandem cell; implementing an intermediate reflector in the micromorph tandem cell. The micromorph tandem cell can achieve a stabilized efficiency of 10.6%.
    Type: Application
    Filed: September 17, 2010
    Publication date: September 13, 2012
    Applicant: OERLIKON SOLAR AG, TRUEBBACH
    Inventors: Evelyne Vallat-Sauvain, Daniel Borrello, Julien Bailat, Johannes Meier, Ulrich Kroll, Stefano Benagli, Castens Lucie, Giovanni Monteduro, Miguel Marmelo, Jochen Hoetzel, Yassine Djeridane, Jerome Steinhauser, Jean-Baptiste Orhan
  • Publication number: 20110240107
    Abstract: Micromorph tandem cells with stabilized efficiencies of 11.0% have been achieved on as-grown LPCVD ZnO front TCO at bottom cell thickness of just 1.3 ?m in combination with an antireflection concept. Applying an advanced LPCVD ZnO front TCO stabilized tandem cells of 10.6% have been realized at a bottom cell thickness of only 0.8 ?m. Implementing intermediate reflectors in Micromorph tandem cell devices allow for, compared to commercial SnO2, reduced optical losses when LPCVD ZnO is used. At present highest stabilized cell efficiency reached 11.3% incorporating an in-situ intermediate reflector with a bottom cell thickness of 1.6 ?m.
    Type: Application
    Filed: April 4, 2011
    Publication date: October 6, 2011
    Applicant: OERLIKON SOLAR AG, TRUBBACH
    Inventors: Johannes Meier, Stefano Benagli, Julien Bailat, Daniel Borrello, Jerome Steinhauser, Jochen Hötzel, Lucie Castens, Jean-Baptiste Orhan, Yassine Djeridane, Evelyne Vallat-Sauvain, Ulrich Kroll
  • Publication number: 20110186127
    Abstract: A thin film photovoltaic device on a substrate is being realized by a method for manufacturing a p-i-n junction semiconductor layer stack with a p-type microcrystalline silicon layer, a p-type amorphous silicon layer, a buffer silicon layer comprising preferably intrinsic amorphous silicon, an intrinsic type amorphous silicon layer, and an n-type silicon layer over the intrinsic type amorphous silicon layer.
    Type: Application
    Filed: August 26, 2009
    Publication date: August 4, 2011
    Applicant: OERLIKON SOLAR AG, TRÜBBACH
    Inventors: Stefano Benagli, Daniel Borrello, Evelyne Vallat-Sauvain, Johannes Meier, Ulrich Kroll
  • Publication number: 20110180124
    Abstract: A photovoltaic cell comprises an electrode layer (1b) of a transparent, electrically conductive oxide which is deposited upon a transparent carrier substrate (7b). There follows a contact layer (11b) which is of first type doped amorphous silicon and has a thickness of at most 10 nm. There follows a layer (26) of first type doped amorphous silicon compound which has a bandgap which is larger than the bandgap of the material of the addressed contact layer (11b). Subsequently to the first type doped amorphous silicon compound layer (2b) there follows a layer of intrinsic type silicon compound (3b) and a layer of second type doped silicon compound (5b).
    Type: Application
    Filed: July 8, 2009
    Publication date: July 28, 2011
    Applicant: OERLIKON SOLAR AG, TRUEBBACH
    Inventors: Hanno Goldbach, Tobias Roschek, Stefano Benagli, Bogdan Mereu
  • Publication number: 20110180142
    Abstract: The method for manufacturing a photovoltaic cell or a photovoltaic converter panel comprises depositing a layer of p-doped amorphous silicon using a gas mixture comprising silane, methane, hydrogen and trimethylboron in a ratio of 1:2:2:1.25. In particular, plasma-enhanced chemical vapor deposition is used for the deposition. The corresponding photovoltaic cells and photovoltaic converter panels are also described.
    Type: Application
    Filed: August 6, 2009
    Publication date: July 28, 2011
    Applicant: OERLIKON SOLAR AG, TRUEBBACH
    Inventors: Stefano Benagli, Johannes Meier, Ulrich Kroll
  • Publication number: 20110129954
    Abstract: In the frame of photovoltaic cell manufacturing a silicon compound layer is deposited upon a carrier structure. Manufacturing flexibility is increased on one hand by incorporating ambient air exposure of such silicon compound layer and on the other preventing deterioration of reproducibility by such ambient air exposure by enriching the surface of the addressed silicon compound layer which is to be exposed to ambient air to an oxygen enrichment.
    Type: Application
    Filed: July 27, 2009
    Publication date: June 2, 2011
    Applicant: OERLIKON SOLAR AG, TRUEBBACH
    Inventors: Markus Kupich, Johannes Meier, Stefano Benagli, Tobias Roschek