Abstract: In a flame ionization sensor type gas combustion control apparatus, the sensor tip, or probe, exposed to the flame is constructed and arranged according to materials and shapes which promote mechanical deformation of the sensor due to thermal expansion and contraction. The mechanical deformation will cause cracks to open in the contaminant layers surrounding the probe, enabling the sensor to perform as intended even though insulative contaminant build up is present.

Abstract: A gas-fired burner wherein a back plate having at least one inlet tube is connected with respect to a flameholder plate having a plurality of ports. The flameholder plate and the back plate form a plenum. A plurality of mixing baffles are formed within the plenum and between the back plate and the flameholder plate. A radiation plate is also connected with respect to the flameholder plate, the radiation plate and flameholder plate forming a combustion chamber with at least one gas flow boundary serving as a heat radiating surface.

Abstract: An apparatus and method for operating a pilot burner apparatus and a main burner apparatus of a gas-fired appliance. The pilot burner apparatus draws combustion air from a first environment. The main combustion apparatus draws air from a second environment. In a shutdown condition, such as when a flammable vapor source is accidentally exposed to the second environment, the pilot burner apparatus draws air containing an undesired flammable vapor which eliminates the pilot flame, triggering a gas valve to close and shut down the fuel gas supply to the main burner apparatus and the pilot burner apparatus.

Abstract: In a flame ionization sensor type gas combustion control apparatus, the sensor is provided with a power supply which will increase the voltage as contamination build up occurs on the in-flame sensor electrode thereby keeping a constant sensor current and enabling the sensor to perform as intended even though insulative contaminant build up is present on the electrode.

Abstract: In a flame ionization sensor type gas combustion control apparatus, the sensor tip, or probe, exposed to the flame is constructed and arranged according to materials and shapes which promote mechanical deformation of the sensor due to thermal expansion and contraction. The mechanical deformation will cause cracks to open in the contaminant layers surrounding the probe, enabling the sensor to perform as intended even though insulative contaminant build up is present.

Abstract: In a flame ionization sensor type gas combustion control apparatus, the sensor tip, or probe, exposed to the flame is constructed and arranged according to materials and shapes which promote mechanical deformation of the sensor due to thermal expansion and contraction. The mechanical deformation will cause cracks to open in the contaminant layers surrounding the probe, enabling the sensor to perform as intended even though insulative contaminant build up is present.

Abstract: An apparatus and method for operating a pilot burner apparatus and a main burner apparatus of a gas-fired appliance. The pilot burner apparatus draws combustion air from a first environment. The main combustion apparatus draws air from a second environment. In a shutdown condition, such as when a flammable vapor source is accidentally exposed to the second environment, the pilot burner apparatus draws air containing an undesired flammable vapor which eliminates the pilot flame, triggering a gas valve to close and shut down the fuel gas supply to the main burner apparatus and the pilot burner apparatus.

Abstract: A pilot burner apparatus for use with gas-fired appliances, such as gas-fired water heaters, is provided with a structure configured for the early detection, and response to, the presence of flammable vapor in the atmosphere ambient to the appliance. Combustion air for the pilot burner is taken from that region of the ambient atmosphere, most likely to become contaminated with flammable vapor first. One or more flame characteristics of the pilot burner flame are monitored, and if the flame characteristics depart from a predetermined range of parameters, gas flow to the pilot and main burner(s) of the appliance are cut off. The sensitivity of the pilot burner is such that flammable vapors are detected before the concentration of flammable vapors car rise to the lower flammability limit of the anticipated flammable vapor(s).

Abstract: A process and apparatus for combusting fuel which results in reduction of nitrogen oxides and carbon monoxides emissions. Fuel and primary air are preferably premixed and introduced into a combustion chamber. Secondary air is introduced through a plurality of secondary air ports, each preferably shaped as a slot, which are positioned about a venturi nozzle or flame holder disk mounted with respect to a combustion chamber wall. The secondary air flowing through the secondary air ports forms relatively high velocity and momentum secondary air jets that promote rapid mixing of the fuel and primary air mixture into the secondary air flow, such that a combustion flame is established at a partial periphery of the secondary air jets.

Abstract: A burner apparatus for gas-fired appliances, such as gas furnaces. The burner apparatus includes an improved flame holder structure for controlling the shape and contour of the flame, and burner housing and plenum configurations for enhancing the characteristics of the flame.