Abstract: A phased array ultrasonic transducer includes a bonding wire structure, a damping material, a plurality of ultrasonic transducers, and a printed circuit board. The bonding wire structure includes a plurality of bonding wire elements. The damping material surrounds the bonding wire structure and is interposed with the plurality of bonding wire elements. The plurality of ultrasonic transducers is arranged in a matrix beneath a membrane, each of the plurality of ultrasonic transducers being coupled to a corresponding bonding wire element of the plurality of bonding wire elements. The printed circuit board includes a plurality of circuits. Each of the plurality of circuits is coupled to a corresponding bonding wire element of the plurality of bonding wire elements.

Abstract: A wear sole, an ultrasonic inspection apparatus having a wear sole, and methods for using the same are provided. In one embodiment, the ultrasonic inspection apparatus can include a body, a wear sole, and a fluid channel. The body can define a first chamber configured to receive a first volume of ultrasonic couplant and a distal end of an ultrasonic probe. The wear sole can define a second chamber configured to receive a second volume of ultrasonic couplant and the wear sole can be removably coupled to a distal end of the body. The wear sole can also have a membrane extending thereacross for separating the first chamber from the second chamber. The fluid channel can extend through the body and the wear sole can be configured to deliver the second volume of ultrasonic couplant to the second chamber.

Abstract: Systems and methods for monitoring the condition of ultrasonic transducers and ultrasonic probes used in non-destructive testing are provided. In one aspect, a degree of deterioration and end of life of an ultrasonic transducer can be estimated based upon measured environmental and/or operating parameters of the ultrasonic transducer. In another aspect, testing parameters acquired by a single ultrasonic probe or different ultrasonic probes can be measured and analyzed to identify deterioration of an ultrasonic probe.

Abstract: An ultrasonic testing system includes one or more matrix array ultrasonic probes, a probe positioning assembly, and an analyzer. The assembly is configured to position the probes for ultrasonic communication with a target, such as a wheel, including at least one coupling validation geometry. Each of the probes is configured to emit a validation ultrasonic signal directed towards a coupling validation geometry within the wheel, measure its emitted validation ultrasonic signal after reflection from a respective coupling validation geometry, and at least one of emit an ultrasonic inspection signal and measure an inspection ultrasonic signal reflected from a defect positioned within an inspection area of the wheel.

Abstract: A method for non-destructive inspection of a weld seam. An array of ultrasonic transducers is positioned such that the array of transducers extends over at least part of the width of the weld seam. Each transducer element in the array of transducer elements is excited so that each transducer emits an ultrasonic signal. A plurality of reflected ultrasonic signals are received at the array of transducer elements and the reflected ultrasonic signals are converted to electrical signals. The electrical signals are analyzed to identify a defect, or a plurality of defects.

Abstract: A method for the nondestructive testing of a test object by ultrasound is provided, the method including generating a pulsed ultrasonic field in the test object by means of an array of individually drivable ultrasonic transmitting transducers acoustically coupled to the test object. The ultrasonic transmitting transducers are each driven with a specific analog transient excitation signal, wherein each analog transient excitation signal is generated based on an ultrasonic transmitting transducer-specific stored digital transient excitation function. The method further includes receiving resulting echo signals from the test object by means of an array of individually drivable ultrasonic receiving transducers, with each ultrasonic receiving transducer providing an analog time-resolved echo signal, temporarily storing the time-resolved, transducer-specific, digitized echo signals in the form of an echo signal set, and applying a plurality of different reception processing rules to the echo signal set.

Abstract: An ultrasonic holography imaging system and method are provided. The ultrasonic holography imaging system includes an ultrasonic transducer array coupled to an analog processing section. The analog processing section is coupled to a digital processing section. The digital processing section generates digital signals to be converted by the analog processing section into analog signals that are transmitted to individual transceiver elements within the ultrasonic transducer array to cause separate ones of the individual transceiver elements to emit ultrasonic waveforms that are differentiated from each other by one or more parameters, including amplitude, frequency, and phase or modulation thereof.

Abstract: The invention relates to a method for testing of a train wheel by ultrasound. The method is based on a pulsed ultrasonic field in the train wheel to be tested by an array of individually controllable ultrasonic transmitting transducers acoustically coupled to the train wheel each controlled with a specific analog transient excitation signal. Each analog transient excitation signal generated based on an ultrasonic transmitting transducer-specific stored digital transient excitation function. The resulting echo signals from the train wheel to be tested are recorded by an array of individually controllable ultrasonic receiving transducers. Each ultrasonic receiving transducer can provide an analog, time-resolved echo signal. The received echo signals can be digitized in a transducer-specific way and stored in a set. A plurality of different reception processing rules can then be applied to the latter. Furthermore, the invention relates to a device for carrying out the method.

Abstract: A method and system for inspecting a rail profile include using ultrasonic phased arrays. Determined anomalies, such as material flaws like volumetric defects and cracks, in a fluid-immersed rail profile are detected by employing one or more phased array probes located proximate the rail profile. Electronic delays and beam steering and focusing can be employed to tailor the inspection to the rail geometry.

Abstract: An inspection system for performing an inspection of an end region of a part is provided. The inspection system includes a robotic assembly positioned along a side of the part. The inspection system includes an ultrasonic probe coupled to the robotic assembly and positioned in proximity to the end region of the part. The ultrasonic probe is moved by the robotic assembly along a path to inspect the end region of the part. During the inspection, the ultrasonic probe transmits a signal towards the end region of the part and receives a reflected signal from the end region of the part. The inspection system provides, as a single system, for inspection of both a body of the part and the end region of the part.

Abstract: An ultrasonic matrix phased array inspection system can include a plurality of curved matrix phased array probes surrounding a test chamber through which a longitudinal test object passes. Fluid injectors can provide a rotating fluid jacket around the longitudinal test object to ultrasonically couple the plurality of curved matrix phased array probes to the longitudinal test object. The plurality of curved matrix phased array probes can remain in a fixed position during inspection and can inspect the longitudinal test object by transmitting ultrasonic sound waves at various angles to identify flaws of any orientation.

Abstract: Systems and methods for monitoring the condition of ultrasonic transducers and ultrasonic probes used in non-destructive testing are provided. In one aspect, a degree of deterioration and end of life of an ultrasonic transducer can be estimated based upon measured environmental and/or operating parameters of the ultrasonic transducer. In another aspect, testing parameters acquired by a single ultrasonic probe or different ultrasonic probes can be measured and analyzed to identify deterioration of an ultrasonic probe.

Abstract: An ultrasonic holography imaging system and method are provided. The ultrasonic holography imaging system includes an ultrasonic transducer array coupled to an analog processing section. The analog processing section is coupled to a digital processing section. The digital processing section generates digital signals to be converted by the analog processing section into analog signals that are transmitted to individual transceiver elements within the ultrasonic transducer array to cause separate ones of the individual transceiver elements to emit ultrasonic waveforms that are differentiated from each other by one or more parameters, including amplitude, frequency, and phase or modulation thereof.

Abstract: A wear sole, an ultrasonic inspection apparatus having a wear sole, and methods for using the same are provided. In one embodiment, the ultrasonic inspection apparatus can include a body, a wear sole, and a fluid channel. The body can define a first chamber configured to receive a first volume of ultrasonic couplant and a distal end of an ultrasonic probe. The wear sole can define a second chamber configured to receive a second volume of ultrasonic couplant and the wear sole can be removably coupled to a distal end of the body. The wear sole can also have a membrane extending thereacross for separating the first chamber from the second chamber. The fluid channel can extend through the body and the wear sole can be configured to deliver the second volume of ultrasonic couplant to the second chamber.

Abstract: A method and system for inspecting a rail profile include using ultrasonic phased arrays. Determined anomalies, such as material flaws like volumetric defects and cracks, in a fluid-immersed rail profile are detected by employing one or more phased array probes located proximate the rail profile. Electronic delays and beam steering and focusing can be employed to tailor the inspection to the rail geometry.

Abstract: An ultrasonic holography imaging system and method are provided. The ultrasonic holography imaging system includes an ultrasonic transducer array coupled to an analog processing section. The analog processing section is coupled to a digital processing section. The digital processing section generates digital signals to be converted by the analog processing section into analog signals that are transmitted to individual transceiver elements within the ultrasonic transducer array to cause separate ones of the individual transceiver elements to emit ultrasonic waveforms that are differentiated from each other by one or more parameters, including amplitude, frequency, and phase or modulation thereof.

Abstract: A method for non-destructive inspection of a weld seam. An array of ultrasonic transducers is positioned such that the array of transducers extends over at least part of the width of the weld seam. Each transducer element in the array of transducer elements is excited so that each transducer emits an ultrasonic signal. A plurality of reflected ultrasonic signals are received at the array of transducer elements and the reflected ultrasonic signals are converted to electrical signals. The electrical signals are analyzed to identify a defect, or a plurality of defects.

Abstract: The invention relates to a method for testing of a train wheel by ultrasound. The method is based on a pulsed ultrasonic field in the train wheel to be tested by an array of individually controllable ultrasonic transmitting transducers acoustically coupled to the train wheel each controlled with a specific analog transient excitation signal. Each analog transient excitation signal generated based on an ultrasonic transmitting transducer-specific stored digital transient excitation function. The resulting echo signals from the train wheel to be tested are recorded by an array of individually controllable ultrasonic receiving transducers. Each ultrasonic receiving transducer can provide an analog, time-resolved echo signal. The received echo signals can be digitized in a transducer-specific way and stored in a set. A plurality of different reception processing rules can then be applied to the latter. Furthermore, the invention relates to a device for carrying out the method.

Abstract: A phased array ultrasonic transducer includes a bonding wire structure, a damping material, a plurality of ultrasonic transducers, and a printed circuit board. The bonding wire structure includes a plurality of bonding wire elements. The damping material surrounds the bonding wire structure and is interposed with the plurality of bonding wire elements. The plurality of ultrasonic transducers is arranged in a matrix beneath a membrane, each of the plurality of ultrasonic transducers being coupled to a corresponding bonding wire element of the plurality of bonding wire elements. The printed circuit board includes a plurality of circuits. Each of the plurality of circuits is coupled to a corresponding bonding wire element of the plurality of bonding wire elements.

Abstract: An inspection system for performing an inspection of an end region of a part is provided. The inspection system includes a robotic assembly positioned along a side of the part. The inspection system includes an ultrasonic probe coupled to the robotic assembly and positioned in proximity to the end region of the part. The ultrasonic probe is moved by the robotic assembly along a path to inspect the end region of the part. During the inspection, the ultrasonic probe transmits a signal towards the end region of the part and receives a reflected signal from the end region of the part. The inspection system provides, as a single system, for inspection of both a body of the part and the end region of the part.