Patents by Inventor Stephan J. DeLuca

Stephan J. DeLuca has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240065089
    Abstract: A method for making a perovskite layer includes providing a substrate; providing a perovskite solution comprising first and second polar, protic solvents each having a boiling point less than 135 degrees Celsius, an inorganic perovskite precursor, and an organic perovskite precursor, wherein the first solvent is an alcohol-based glycol ether capable of dissolving the inorganic Perovskite precursor material, the second solvent is an aliphatic alcohol, and the perovskite solution has a total initial amount of solvent greater than 30 percent by weight and a total solids concentration that is between 30 percent and 70 percent by weight of the Perovskite solution's saturation concentration: depositing the perovskite solution at a temperature of from 20 to 40 degrees Celsius on the substrate at a first location; removing a first portion of the initial amount of solvent from the deposited perovskite solution with a first drying step having a first drying step dwell time at a second location wherein the temperature o
    Type: Application
    Filed: August 19, 2022
    Publication date: February 22, 2024
    Inventors: Qi Li, Scott Kenneth Christensen, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Publication number: 20220238807
    Abstract: A method of making a perovskite layer includes providing a flexible substrate; providing a perovskite solution comprising an initial amount of solvent and perovskite precursor materials and a total solids concentration between 30 percent and 70 percent by weight of its saturation concentration; depositing the perovskite solution on the substrate; removing a first portion of the solvent from the deposited perovskite solution and increasing the total solids concentration of the perovskite solution to at least 75 percent of its saturation concentration with a first drying step; and removing a second portion of the solvent from the deposited perovskite solution with a second drying step having a higher rate of solvent evaporation that causes saturation and a conversion reaction in the deposited perovskite solution resulting in perovskite crystal formation or formation of a perovskite intermediate phase, wherein the first drying step dwell time is at least 5 times longer than the second drying step dwell time.
    Type: Application
    Filed: May 28, 2020
    Publication date: July 28, 2022
    Inventors: Scott Kenneth Christensen, Qi Li, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Patent number: 11342130
    Abstract: A continuous inline method for production of photovoltaic devices at high speed includes: providing a substrate; depositing a first carrier transport solution layer with a first carrier transport deposition device to form a first carrier transport layer on the substrate; depositing a Perovskite solution comprising solvent and perovskite precursor materials with a Perovskite solution deposition device on the first carrier transport layer; drying the deposited Perovskite solution to form a Perovskite absorber layer; and depositing a second carrier transport solution with a second carrier transport deposition device to form a second carrier transport layer on the Perovskite absorber layer, wherein the deposited Perovskite solution is dried at least partially with a fast drying device which causes a conversion reaction and the Perovskite solution to change in optical density by at least a factor of 2 in less than 0.5 seconds after the fast drying device first acts on the Perovskite solution.
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: May 24, 2022
    Assignee: Energy Materials Corporation
    Inventors: Scott Kenneth Christensen, Qi Li, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Patent number: 11108007
    Abstract: A method of making a perovskite layer includes providing a flexible substrate; providing a perovskite solution comprising an initial amount of solvent and perovskite precursor materials and a total solids concentration between 30 percent and 70 percent by weight of its saturation concentration; depositing the perovskite solution on the flexible substrate; removing a first portion of the solvent from the deposited perovskite solution and increasing the total solids concentration of the perovskite solution to at least 75 percent of its saturation concentration with a first drying step; and removing a second portion of the solvent from the deposited perovskite solution with a second drying step having a higher rate of solvent evaporation that causes saturation and a conversion reaction in the deposited perovskite solution resulting in perovskite crystal formation or formation of a perovskite intermediate phase, wherein the first drying step dwell time is at least 5 times longer than the second drying step dwell
    Type: Grant
    Filed: May 30, 2019
    Date of Patent: August 31, 2021
    Assignee: Energy Materials Corporation
    Inventors: Scott Kenneth Christensen, Qi Li, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Publication number: 20200377532
    Abstract: A Perovskite solution is described for use in making a uniform Perovskite layer at high speed to enable low cost production of high efficiency Perovskite devices. The Perovskite solution contains a solvent, an organic Perovskite precursor material, and an inorganic Perovskite precursor material, wherein the amount of solvent is greater than 30 percent by weight and the Perovskite solution has a total solids concentration that is between 30 percent and 70 percent by weight of the Perovskite solution's saturation concentration at a solution temperature of from 20 to 25 degrees Celsius.
    Type: Application
    Filed: May 30, 2019
    Publication date: December 3, 2020
    Inventors: Qi Li, Scott Kenneth Christensen, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Publication number: 20200381183
    Abstract: A continuous inline method for production of photovoltaic devices at high speed includes: providing a substrate; depositing a first carrier transport solution layer with a first carrier transport deposition device to form a first carrier transport layer on the substrate; depositing a Perovskite solution comprising solvent and perovskite precursor materials with a Perovskite solution deposition device on the first carrier transport layer; drying the deposited Perovskite solution to form a Perovskite absorber layer; and depositing a second carrier transport solution with a second carrier transport deposition device to form a second carrier transport layer on the Perovskite absorber layer, wherein the deposited Perovskite solution is dried at least partially with a fast drying device which causes a conversion reaction and the Perovskite solution to change in optical density by at least a factor of 2 in less than 0.5 seconds after the fast drying device first acts on the Perovskite solution.
    Type: Application
    Filed: May 30, 2019
    Publication date: December 3, 2020
    Inventors: Scott Kenneth Christensen, Qi Li, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Publication number: 20200381642
    Abstract: A method of making a perovskite layer includes providing a flexible substrate; providing a perovskite solution comprising an initial amount of solvent and perovskite precursor materials and a total solids concentration between 30 percent and 70 percent by weight of its saturation concentration; depositing the perovskite solution on the flexible substrate; removing a first portion of the solvent from the deposited perovskite solution and increasing the total solids concentration of the perovskite solution to at least 75 percent of its saturation concentration with a first drying step; and removing a second portion of the solvent from the deposited perovskite solution with a second drying step having a higher rate of solvent evaporation that causes saturation and a conversion reaction in the deposited perovskite solution resulting in perovskite crystal formation or formation of a perovskite intermediate phase, wherein the first drying step dwell time is at least 5 times longer than the second drying step dwell
    Type: Application
    Filed: May 30, 2019
    Publication date: December 3, 2020
    Inventors: Scott Kenneth Christensen, Qi Li, Thomas Nathaniel Tombs, Stephan J. DeLuca
  • Patent number: 5426300
    Abstract: A gas analyzing system that includes a vacuum chamber containing a mass spectrometer and a sampling device for introducing a gas sample into the chamber. A sorption pump is operatively connected to the chamber which is capable of maintaining the chamber at a high vacuum. The pump includes a diffusion barrier that provides smooth pumping characteristics and repeatable short term system behavior when sample pulses are introduced into the system.
    Type: Grant
    Filed: September 17, 1993
    Date of Patent: June 20, 1995
    Assignee: Leybold Inficon, Inc.
    Inventors: Gunter Voss, Stephan J. DeLuca, Gregory Adams