Patents by Inventor Stephan Maucher

Stephan Maucher has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240035520
    Abstract: A counter track joint comprises an outer joint part, an inner joint part, first pairs of tracks widening towards the opening side of the outer joint part when the counter track joint is aligned, and second pairs of tracks widening towards the connecting side of the outer joint part when the counter track joint is aligned; a ball in each of the first and second pairs of tracks; a ball cage having circumferentially distributed cage windows each receiving one of the balls, wherein one of the outer ball track group and the inner ball track group is hardened and hard machined, and the other of the outer ball track group and the inner ball track group is soft finished and subsequently hardened. A method of manufacturing a counter track joint is provided.
    Type: Application
    Filed: December 11, 2020
    Publication date: February 1, 2024
    Inventors: Stephan Maucher, Thomas Weckerling, Rolf Cremerius, Ida Benner, Anna Gremmelmaier, Hans-Jürgen Post
  • Patent number: 11815138
    Abstract: A constant velocity joint comprises an outer joint part with outer ball tracks and an inner joint part with inner ball tracks. An outer ball track and an inner ball track respectively form a pair of tracks with one another; in each, a torque-transmitting ball is guided. The torque-transmitting balls are accommodated in a ball cage with circumferentially distributed cage windows. In any angular position of the constant velocity joint an opening angle is formed between an outer tangent to the outer ball track and an inner tangent to the inner ball track. At an articulation angle of zero degrees the opening angle is greater than zero degrees. A central articulation angle range is defined with articulation angles less than fifteen degrees. The opening angle increases by at least two degrees within the central articulation angle range, and is less than twelve degrees for all articulation angles within the central articulation angle range.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: November 14, 2023
    Assignee: GKN Driveline International GmbH
    Inventors: Stephan Maucher, Anna Gremmelmaier, Wolfgang Hildebrandt, Thomas Weckerling
  • Patent number: 11796008
    Abstract: A constant velocity joint comprises an outer joint part with outer ball tracks, an inner joint part with inner ball tracks, wherein respectively an outer ball track and an inner ball track form a pair of tracks with each other; a torque-transmitting ball in each pair of tracks; a ball cage in which the torque-transmitting balls are received; wherein a first articulation angle range is defined comprising articulation angles of less than twenty degrees, and a second articulation angle range comprising articulation angles greater than twenty degrees; wherein an opening angle within the first articulation angle range increases as the articulation angle (?) increases, and wherein a first mean opening angle increase of the first articulation angle range is greater than a second mean opening angle increase of the second articulation angle range.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: October 24, 2023
    Assignee: GKN Driveline International GmbH
    Inventors: Ida Benner, Rolf Cremerius, Anna Gremmelmaier, Wolfgang Hildebrandt, Stephan Maucher, Hans-Jürgen Post, Thomas Weckerling
  • Publication number: 20210270325
    Abstract: A constant velocity joint comprises an outer joint part with outer ball tracks; an inner joint part with inner ball tracks; wherein an outer ball track and an inner ball track respectively form a pair of tracks with one another, in each of which a torque-transmitting ball\ is guided; a ball cage with circumferentially distributed cage windows in which the torque-transmitting balls are accommodated; wherein in any angular position of the constant velocity joint an opening angle is formed between an outer tangent to the outer ball track and an inner tangent to the inner ball track; wherein at an articulation angle of zero degrees the opening angle is greater than zero degrees, wherein a central articulation angle range is defined with articulation angles less than fifteen degrees, wherein the opening angle increases by at least two degrees within the central articulation angle range and is less than twelve degrees for all articulation angles within the central articulation angle range.
    Type: Application
    Filed: July 5, 2018
    Publication date: September 2, 2021
    Inventors: Stephan Maucher, Anna Gremmelmaier, Wolfgang Hildebrandt, Thomas Weckerling
  • Publication number: 20210140488
    Abstract: A constant velocity joint comprises an outer joint part with outer ball tracks, an inner joint part with inner ball tracks, wherein respectively an outer ball track and an inner ball track form a pair of tracks with each other; a torque-transmitting ball in each pair of tracks; a ball cage in which the torque-transmitting balls are received; wherein a first articulation angle range is defined comprising articulation angles of less than twenty degrees, and a second articulation angle range comprising articulation angles greater than twenty degrees; wherein an opening angle within the first articulation angle range increases as the articulation angle (?) increases, and wherein a first mean opening angle increase of the first articulation angle range is greater than a second mean opening angle increase of the second articulation angle range.
    Type: Application
    Filed: July 5, 2018
    Publication date: May 13, 2021
    Inventors: Ida Benner, Rolf Cremerius, Anna Gremmelmaier, Wolfgang Hildebrandt, Stephan Maucher, Hans-Jürgen Post, Thomas Weckerling
  • Patent number: 9810269
    Abstract: A constant velocity joint comprises an outer joint part with a longitudinal axis and first and second outer ball tracks. The outer joint part comprises an attachment side and an aperture side. An inner joint part has a longitudinal axis and first and second inner ball tracks. with a torque transmitting ball 14 in each pair of tracks, and a ball cage 15 with cage windows 18 in which the balls 14 are held. In each angular position of the constant velocity joint 11 an opening angle is enclosed between an outer tangent and an inner tangent at the ball. At least one of the first and second pairs of tracks is designed such that, within a small articulation angle range comprising at least the joint central plane, at at least an articulation angle, an opening angle amounts to zero, and within a greater articulation angle range, an aperture-side opening angle of a first pair of tracks widens in the opposite axial direction relative to the aperture-side opening angle of a second pair of tracks.
    Type: Grant
    Filed: March 27, 2014
    Date of Patent: November 7, 2017
    Assignee: GKN Driveline International GmbH
    Inventors: Wolfgang Hildebrandt, Thomas Weckerling, Stephan Maucher, Rolf Cremerius, Ida Benner, Hans-Jurgen Post, Anna Gremmelmaier
  • Publication number: 20160053817
    Abstract: A constant velocity joint comprises an outer joint part with a longitudinal axis and first and second outer ball tracks. The outer joint part comprises an attachment side and an aperture side. An inner joint part has a longitudinal axis and first and second inner ball tracks. with a torque transmitting ball 14 in each pair of tracks, and a ball cage 15 with cage windows 18 in which the balls 14 are held. In each angular position of the constant velocity joint 11 an opening angle is enclosed between an outer tangent and an inner tangent at the ball. At least one of the first and second pairs of tracks is designed such that, within a small articulation angle range comprising at least the joint central plane, at at least an articulation angle, an opening angle amounts to zero, and within a greater articulation angle range, an aperture-side opening angle of a first pair of tracks widens in the opposite axial direction relative to the aperture-side opening angle of a second pair of tracks.
    Type: Application
    Filed: March 27, 2014
    Publication date: February 25, 2016
    Inventors: Wolfgang Hildebrandt, Thomas Weckerling, Stephan Maucher, Rolf Cremerius, Ida Benner, Hans-Jurgen Post, Anna Gremmelmaier
  • Patent number: 9133887
    Abstract: A constant velocity joint comprises an outer joint part with a longitudinal axis and outer ball tracks, wherein the outer joint part comprises an attachment side and an aperture side; an inner joint part with a longitudinal axis and inner ball tracks; a torque transmitting ball in each pair of tracks; a ball cage with cage windows in which the balls are held, wherein in each angular position of the constant velocity joint there is enclosed an opening angle ? between an outer tangent T and an inner tangent T? at the ball, wherein at least one of the pairs of tracks is designed such that, inside a small articulation angle range, which comprises at least the joint central plane EM, in at least one joint articulation angle ?, an opening angle ? amounts to zero, and that inside a larger articulation angle range, an aperture side opening angle ? of a ball moving towards the aperture side of the outer joint part and an attachment side opening angle ? of a ball moving at the same joint articulation angle ? towards th
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: September 15, 2015
    Assignee: GKN Driveline International GmbH
    Inventors: Wolfgang Hildebrandt, Stephan Maucher, Thomas Weckerling, Rolf Cremerius, Ida Benner, Hans-Jurgen Post, Anna Gremmelmaier
  • Publication number: 20150072795
    Abstract: A constant velocity joint comprises an outer joint part with a longitudinal axis and outer ball tracks, wherein the outer joint part comprises an attachment side and an aperture side; an inner joint part with a longitudinal axis and inner ball tracks; a torque transmitting ball in each pair of tracks; a ball cage with cage windows in which the balls are held, wherein in each angular position of the constant velocity joint there is enclosed an opening angle ? between an outer tangent T and an inner tangent T? at the ball, wherein at least one of the pairs of tracks is designed such that, inside a small articulation angle range, which comprises at least the joint central plane EM, in at least one joint articulation angle ?, an opening angle ? amounts to zero, and that inside a larger articulation angle range, an aperture side opening angle ? of a ball moving towards the aperture side of the outer joint part and an attachment side opening angle ? of a ball moving at the same joint articulation angle ? towards th
    Type: Application
    Filed: March 26, 2013
    Publication date: March 12, 2015
    Inventors: Wolfgang Hildebrandt, Stephan Maucher, Thomas Weckerling, Rolf Cremerius, Ida Benner, Hans-Jurgen Post, Anna Gremmelmaier
  • Patent number: 8403765
    Abstract: A constant velocity universal joint is disclosed that comprises an outer joint part, an inner joint part, torque transmitting balls, an annular ball cage, and a supporting mechanism. The outer joint part includes circumferentially distributed outer ball tracks. The inner joint part includes circumferentially distributed inner ball tracks. The torque transmitting balls are guided in pairs of tracks, wherein each track includes an outer ball track and an inner ball track. When the joint is in the aligned condition, the pairs of tracks, at least in a central joint plane, widen in coinciding axial directions. The annular ball cage is defined by a cage axis. The cage is positioned between the outer joint part and the inner joint part and comprises circumferentially distributed windows in which the torque transmitting balls are held with a clearance. The ball cage comprises an axial clearance relative to the outer joint part.
    Type: Grant
    Filed: January 29, 2008
    Date of Patent: March 26, 2013
    Assignee: GKN Driveline International GmbH
    Inventor: Stephan Maucher
  • Patent number: 7966730
    Abstract: A constant velocity joint in the form of a counter-track joint. The circumferential length (L1) of the first cage windows for the balls in the first pairs of tracks is greater than the circumferential length (L2) of the second cage windows for the balls in the second pairs of tracks. This permits a method of assembly wherein first the first balls, one after the other, are mounted in first pairs of tracks which widen from the aperture end to the attaching end and wherein then the second balls, one after the other, are mounted in second pairs of tracks which widen from the attaching end to the aperture end. For mounting the second balls in the second pairs of tracks, only a small overarticulation angle is necessary, and thus a shorter circumferential length of the respective windows than there is required for mounting the first balls in the first pairs of tracks.
    Type: Grant
    Filed: November 26, 2008
    Date of Patent: June 28, 2011
    Assignee: GKN Driveline International GmbH
    Inventors: Stephan Maucher, Ida Hassenrik, Thomas Weckerling
  • Publication number: 20100311509
    Abstract: A constant velocity universal joint is disclosed that comprises an outer joint part, an inner joint part, torque transmitting balls, an annular ball cage, and a supporting mechanism. The outer joint part includes circumferentially distributed outer ball tracks. The inner joint part includes circumferentially distributed inner ball tracks. The torque transmitting balls are guided in pairs of tracks, wherein each track includes an outer ball track and an inner ball track. When the joint is in the aligned condition, the pairs of tracks, at least in a central joint plane, widen in coinciding axial directions. The annular ball cage is defined by a cage axis. The cage is positioned between the outer joint part and the inner joint part and comprises circumferentially distributed windows in which the torque transmitting balls are held with a clearance. The ball cage comprises an axial clearance relative to the outer joint part.
    Type: Application
    Filed: January 29, 2008
    Publication date: December 9, 2010
    Inventor: Stephan Maucher
  • Patent number: 7717794
    Abstract: A longitudinal plunging unit comprises a profiled sleeve with longitudinally extending first ball grooves, and a profiled journal with longitudinally extending second ball grooves. The profiled journal engages said profiled sleeve with balls arranged in groups in pairs of first ball groove and second ball grooves. A ball cage positioned between the profiled sleeve and the profiled journal fixes the balls in their axial position relative to one another. The ball cage is displaceable relative to the profiled journal between spaced axial stops. On the profiled journal, there is arranged a stop sleeve, which can abut the profiled journal or a component connected thereto. The stop sleeve delimits the displacement path of the ball cage towards the second portion.
    Type: Grant
    Filed: July 22, 2005
    Date of Patent: May 18, 2010
    Assignee: GKN Driveline International GmbH
    Inventors: Arne Berger, Olf Wolf, Stephan Maucher, Heiko Kossack, Robert Sandig
  • Patent number: 7686695
    Abstract: A constant velocity joint (11) in the form of a counter track joint wherein, when the joint is in the aligned condition, the ratio (V1) of the pitch circle diameter (PCDS) of the shaft toothing in the inner joint part (15) in the power of three relative to the product of the ball diameter (DK) squared and pitch circle diameter (PCDB) of the balls (17) assumes a value ranging between 0.9 and 1.3.
    Type: Grant
    Filed: November 2, 2004
    Date of Patent: March 30, 2010
    Assignee: GKN Driveline International GmbH
    Inventors: Stephan Maucher, Wolfgang Hildebrandt, Anna Gremmelmaier, Ida Hassenrik
  • Publication number: 20090143152
    Abstract: A constant velocity joint in the form of a counter-track joint. The circumferential length (L1) of the first cage windows for the balls in the first pairs of tracks is greater than the circumferential length (L2) of the second cage windows for the balls in the second pairs of tracks. This permits a method of assembly wherein first the first balls, one after the other, are mounted in first pairs of tracks which widen from the aperture end to the attaching end and wherein then the second balls, one after the other, are mounted in second pairs of tracks which widen from the attaching end to the aperture end. For mounting the second balls in the second pairs of tracks, only a small overarticulation angle is necessary, and thus a shorter circumferential length of the respective windows than there is required for mounting the first balls in the first pairs of tracks.
    Type: Application
    Filed: November 26, 2008
    Publication date: June 4, 2009
    Inventors: Stephan Maucher, Ida Hassenrik, Thomas Weckerling
  • Patent number: 7507160
    Abstract: A constant velocity joint in the form of a counter-track joint. The circumferential length (L1) of the first cage windows for the balls in the first pairs of tracks is greater than the circumferential length (L2) of the second cage windows for the balls in the second pairs of tracks. This permits a method of assembly wherein first the first balls, one after the other, are mounted in first pairs of tracks which widen from the aperture end to the attaching end and wherein then the second balls, one after the other, are mounted in second pairs of tracks which widen from the attaching end to the aperture end. For mounting the second balls in the second pairs of tracks, only a small over-articulation angle is necessary, and thus a shorter circumferential length of the respective windows than there is required for mounting the first balls in the first pairs of tracks.
    Type: Grant
    Filed: June 21, 2004
    Date of Patent: March 24, 2009
    Assignee: GKN Driveline International GmbH
    Inventors: Stephan Maucher, Ida Hassenrik, Thomas Weckerling
  • Patent number: 7393284
    Abstract: A counter track joint having an outer joint part (10), inner joint part (20), a ball cage (30) and torque transmitting balls. First outer tracks and first inner tracks form first pairs of tracks which widen in a first direction, and second outer tracks and second inner tracks form second pairs of tracks which widen in an opposed second direction. The annular cage (30) includes four first and four second circumferentially distributed cage windows which each accommodate one of the balls and which hold the balls in one plane. The second outer ball tracks (12), at one end, include widened, non-contacting assembly portions (13) for inserting balls (32) into the second cage windows from the radial outside, with all the first cage windows already having balls, and with the second cage windows axially projecting from the outer joint part (10) as a result of the joint being over-articulated.
    Type: Grant
    Filed: March 8, 2006
    Date of Patent: July 1, 2008
    Assignee: GKN Driveline International GmbH
    Inventors: Ida Hassenrik, Stephan Maucher, Thomas Weckerling
  • Publication number: 20080053735
    Abstract: A constant velocity joint (11) in the form of a counter track joint wherein, when the joint is in the aligned condition, the ratio (V1) of the pitch circle diameter (PCDS) of the shaft toothing in the inner joint part (15) in the power of three relative to the product of the ball diameter (DK) squared and pitch circle diameter (PCDB) of the balls (17) assumes a value ranging between 0.9 and 1.3.
    Type: Application
    Filed: November 2, 2004
    Publication date: March 6, 2008
    Applicant: GKN DRIVELINE INTERNATIONAL GMBH
    Inventors: Stephan Maucher, Wolfgang Hildebrandt, Anna Gremmelmaier, Ida Hassenrik
  • Patent number: 7232373
    Abstract: A driveshaft assembly having two CV joints and an intermediate shaft. One of the CV joints (11) includes an outer joint part (12) with first ball tracks (14), an inner joint part (17) with second ball tracks (18), and balls (19) held in a common plane by a cage (20). First and second angles of intersection of the ball tracks (14, 18) of a pair of tracks are identical in size and are positioned symmetrically relative to the joint axis. The ball cage (20) is axially fixed in the constant velocity joint. The intermediate shaft includes a longitudinal plunging unit (41) having a sleeve (42) with first ball grooves (43) which extend axially, a journal (44) with second ball grooves (45) which extend axially, balls (46) which are held in a cage (47) in groups in pairs of the first and second ball grooves (43, 45).
    Type: Grant
    Filed: July 7, 2006
    Date of Patent: June 19, 2007
    Assignee: GKN Automotive GmbH
    Inventors: Wolfgang Hildebrandt, Thomas Weckerling, Stephan Maucher, Michael Ricks, Peter Bilz, Kiyoshi Taniyama
  • Publication number: 20070111807
    Abstract: A constant velocity joint in the form of a counter-track joint. The circumferential length (L1) of the first cage windows for the balls in the first pairs of tracks is greater than the circumferential length (L2) of the second cage windows for the balls in the second pairs of tracks. This permits a method of assembly wherein first the first balls, one after the other, are mounted in first pairs of tracks which widen from the aperture end to the attaching end and wherein then the second balls, one after the other, are mounted in second pairs of tracks which widen from the attaching end to the aperture end. For mounting the second balls in the second pairs of tracks, only a small over-articulation angle is necessary, and thus a shorter circumferential length of the respective windows than there is required for mounting the first balls in the first pairs of tracks.
    Type: Application
    Filed: June 21, 2004
    Publication date: May 17, 2007
    Inventors: Stephan Maucher, Ida Hassenrik, Thomas Weckerling