Abstract: A method of removing a lens forming material deposited on a lens forming surface (1) of a reusable glass mold for forming ophthalmic lenses, in particular contact lenses or intraocular lenses, comprises the steps of providing a plasma (2), exposing the lens forming surface (1) of the reusable glass mold to the plasma (2) for removing the lens forming material deposited on the lens forming surface (1). The plasma (2) is generated under atmospheric pressure and potential-free, or is generated under reduced pressure.

Abstract: A manufacturing module (MM) for contact lenses comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) arranged in a closed loop and a plurality of lens mold carriers (1, 2) which are transported through the manufacturing stations. Each lens mold carrier (1, 2) comprises a frame (10, 20) having a predetermined number of mounting sites (100, 200) arranged along the frame. Each lens mold carrier (1, 2) further comprises a predetermined number of molds (112, 212) removably mounted to the frame (10, 20) at the mounting sites (100, 200), the molds being reusable male or female molds (212, 112). Two lens mold carriers (1, 2) are assigned to each other to form a pair, so that upon mating the pair of lens mold carriers (1, 2) the male and female molds (212, 112) are mated to form mold cavities defining the shape of the lenses.

Abstract: A method of removing a lens forming material deposited on a lens forming surface (1) of a reusable glass mold for forming ophthalmic lenses, in particular contact lenses or intraocular lenses, comprises the steps of providing a plasma (2), exposing the lens forming surface (1) of the reusable glass mold to the plasma (2) for removing the lens forming material deposited on the lens forming surface (1). The plasma (2) is generated under atmospheric pressure and potential-free, or is generated under reduced pressure.

Abstract: A modular production line for the production of contact lenses comprises at least three separate modules: a manufacturing module (MM), an inspection module (IM), and a packaging module (PP). The modular production line further comprises fixedly arranged transfer interfaces between the individual modules (MM, IM, PP) for transferring the lenses from a preceding module to a subsequent module. The manufacturing module (MM) comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) which are grouped to form a plurality of individual manufacturing units (30; 31; 32; 33; 34; 35) arranged in a closed loop. Reusable male and female molds (212, 112) are transported through the manufacturing stations of the manufacturing units, and each manufacturing unit (30; 31; 32; 33; 34; 35) comprises a plurality of the manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352).

Abstract: A manufacturing module (MM) for contact lenses comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) arranged in a closed loop and a plurality of lens mold carriers (1, 2) which are transported through the manufacturing stations. Each lens mold carrier (1, 2) comprises a frame (10, 20) having a predetermined number of mounting sites (100, 200) arranged along the frame. Each lens mold carrier (1, 2) further comprises a predetermined number of molds (112, 212) removably mounted to the frame (10, 20) at the mounting sites (100, 200), the molds being reusable male or female molds (212, 112). Two lens mold carriers (1, 2) are assigned to each other to form a pair, so that upon mating the pair of lens mold carriers (1, 2) the male and female molds (212, 112) are mated to form mold cavities defining the shape of the lenses.

Abstract: A modular production line for the production of contact lenses comprises at least three separate modules: a manufacturing module (MM), an inspection module (IM), and a packaging module (PP). The modular production line further comprises fixedly arranged transfer interfaces between the individual modules (MM, IM, PP) for transferring the lenses from a preceding module to a subsequent module. The manufacturing module (MM) comprises a plurality of manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352) which are grouped to form a plurality of individual manufacturing units (30; 31; 32; 33; 34; 35) arranged in a closed loop. Reusable male and female molds (212, 112) are transported through the manufacturing stations of the manufacturing units, and each manufacturing unit (30; 31; 32; 33; 34; 35) comprises a plurality of the manufacturing stations (300, 301, 302, 310, 320, 321, 322, 330, 331, 340, 341, 342, 350, 351, 352).

Abstract: The present invention relates to a mold half for making an ophthalmic lens, in particular a contact lens, wherein the mold half comprises a release sheet removably arranged on the mold surface of said mold half to separate a lens forming material from the mold surface, as well as to a method for applying a removable mold release sheet to said mold half. The mold half of the invention comprises a vacuum means to removably attach said release sheet to said mold surface, and preferably the mold half further comprises a pinch-off rim for forming the edge of said ophthalmic lens.

Abstract: There is described a method of removing excess lens forming material from a molded ophthalmic lens (1), such as the peripheral region of a contact lens. In order to form a lens (1) a lens forming material is polymerized and/or cross-linked within a mold cavity of a mold comprising female and male mold halves. The mold is opened by moving the female and male mold halves apart from each other. The formed lens (1) is supported on a carrier (3) such, that a front surface (2) of the lens (1) is exposed. Residues of non-polymerized and/or non-cross-linked lens forming material are removed mechanically by contacting the exposed surface (2) of the formed lens (1) for a period of time of about 0.5 seconds to about 4 seconds, preferably about 0.8 seconds to about 2 seconds, with a cleaner (7) having a hardness which is smaller than that of the polymerized and/or cross-linked lens forming material. There is also described a device (5) for carrying out the method.

Abstract: The present invention generally relates to a printing apparatus including one or more print heads for depositing printing fluid onto a substrate, wherein the apparatus comprises a maintenance unit for the one or more print heads. The present invention further relates to a method for cleaning one or more print heads from adhering printing fluid. The present invention also relates to the use of the apparatus in the automated manufacture of a contact lens, in particular a silicone hydrogel contact lens.

Abstract: The present invention generally relates to a printing apparatus including one or more print heads for depositing printing fluid onto a substrate, wherein the apparatus comprises a maintenance unit for the one or more print heads. The present invention further relates to a method for cleaning one or more print heads from adhering printing fluid. The present invention also relates to the use of said apparatus in the automated manufacture of a contact lens, in particular a silicone hydrogel contact lens.

Abstract: There is described a method of removing excess lens forming material from a molded ophthalmic lens (1), such as the peripheral region of a contact lens. In order to form a lens (1) a lens forming material is polymerized and/or cross-linked within a mold cavity of a mold comprising female and male mold halves. The mold is opened by moving the female and male mold halves apart from each other. The formed lens (1) is supported on a carrier (3) such, that a front surface (2) of the lens (1) is exposed. Residues of non-polymerized and/or non-cross-linked lens forming material are removed mechanically by contacting the exposed surface (2) of the formed lens (1) for a period of time of about 0.5 seconds to about 4 seconds, preferably about 0.8 seconds to about 2 seconds, with a cleaner (7) having a hardness which is smaller than that of the polymerized and/or cross-linked lens forming material. There is also described a device (5) for carrying out the method.

Abstract: The present invention generally relates to a printing apparatus including one or more print heads for depositing printing fluid onto a substrate, wherein the apparatus comprises a maintenance unit for the one or more print heads. The present invention further relates to a method for cleaning one or more print heads from adhering printing fluid. The present invention also relates to the use of said apparatus in the automated manufacture of a contact lens, in particular a silicone hydrogel contact lens.

Abstract: The present invention relates to a mold half for making an ophthalmic lens, in particular a contact lens, wherein the mold half comprises a release sheet removably arranged on the mold surface of said mold half to separate a lens forming material from the mold surface, as well as to a method for applying a removable mold release sheet to said mold half. The mold half of the invention comprises a vacuum means to removably attach said release sheet to said mold surface, and preferably the mold half further comprises a pinch-off rim for forming the edge of said ophthalmic lens.