Patents by Inventor Stephan Sick

Stephan Sick has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250129553
    Abstract: A method of creating an artificial turf infill comprising providing olive pit fragments from an oil extraction process employing compressing the olives for extracting the olive oil, and tumbling the olive pit fragments to smoothen sharp edges of the olive pit fragments to produce rounded olive pit fragments.
    Type: Application
    Filed: December 31, 2024
    Publication date: April 24, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Dario GROCHLA, Sven HAMANN
  • Publication number: 20250116077
    Abstract: A synthetic turf includes a plurality of synthetic turf fibers knitted together to form a knitted backing layer of the synthetic turf, and a water permeable polyurethane coat formed on the knitted backing layer
    Type: Application
    Filed: December 17, 2024
    Publication date: April 10, 2025
    Applicants: Synthetic Turf Resources Corp., Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Kristan Michael BROWN, Matthew Lee HENSON, Chad D. LANDS, Erin Anderson TIDWELL
  • Publication number: 20250101678
    Abstract: A method of manufacturing an artificial turf provides for moving a carrier mesh through an air gap formed between a first electrode and a second electrode of a dielectric barrier discharge device, applying a dielectric barrier discharge to a backside of the carrier mesh for plasma-activating the backside, and applying a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: October 3, 2023
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Sven HAMANN, Dario GROCHLA
  • Publication number: 20250100003
    Abstract: A method of manufacturing an artificial turf provides for moving a carrier mesh through an air gap formed between a first electrode and a second electrode of a dielectric barrier discharge device, applying a dielectric barrier discharge to a backside of the carrier mesh for plasma-based activation of the backside, and applying a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: November 7, 2024
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Dario GROCHLA, Stephan SICK, Sven HAMANN, Thorsten VAN DEN BERG
  • Publication number: 20250100001
    Abstract: A system for manufacturing an artificial turf includes a dielectric barrier discharge device including a first electrode and a second electrode; a conveyor unit configured for moving a carrier mesh through an air gap formed between the first electrode and the second electrode, wherein the carrier mesh includes a backside, and wherein the carrier mesh includes fibers integrated such that a portion of the fibers are exposed on the backside; a control unit configured to control the dielectric barrier discharge device to apply a dielectric barrier discharge to the backside of the carrier mesh as the carrier mesh moves through the air gap for plasma-activating the backside; and a dispensing unit configured to apply a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: October 18, 2023
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Sven HAMANN, Dario GROCHLA
  • Publication number: 20250100002
    Abstract: The invention relates to a system for manufacturing an artificial turf, including: a dielectric barrier discharge device including a first electrode and a second electrode; a conveyor unit configured for moving a carrier mesh through an air gap formed between the first electrode and the second electrode, wherein the carrier mesh includes a backside, and wherein the carrier mesh includes fibers integrated such that a portion of the fibers are exposed on the backside; a control unit configured to control the dielectric barrier discharge device to apply a dielectric barrier discharge to the backside of the carrier mesh as the carrier mesh moves through the air gap for plasma-activating the backside; and a dispensing unit configured to apply a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: November 7, 2024
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Dario GROCHLA, Stephan SICK, Sven HAMANN, Thorsten VAN DEN BERG
  • Publication number: 20250101687
    Abstract: A method for manufacturing an elastic layer on site provides for collecting artificial turf infill from an aged artificial turf, mixing the artificial turf infill, a binding agent, and fragments of an aged elastic layer for forming a fluid elastic composite, and applying the fluid elastic composite on a substrate at the site for forming the elastic layer.
    Type: Application
    Filed: October 2, 2023
    Publication date: March 27, 2025
    Applicant: POLYTAN GmbH
    Inventors: Stephan SICK, Dario GROCHLA, Thorsten VAN DEN BERG, Benjamin SCHNEIDER, Michael PAJAK
  • Publication number: 20250100004
    Abstract: A method of manufacturing an artificial turf provides for moving a carrier mesh through an air gap formed between a first electrode and a second electrode of a dielectric barrier discharge device, applying a dielectric barrier discharge to a backside of the carrier mesh for plasma-based activation of the backside, and applying a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: November 8, 2024
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Dario GROCHLA, Stephan SICK, Sven HAMANN, Thorsten VAN DEN BERG
  • Publication number: 20250100265
    Abstract: A method for making an artificial turf, the method comprising: providing a carrier (308) and an artificial turf fiber (501) incorporated into the carrier such that a first portion of the artificial turf fiber (506) protrudes to a back side of the carrier, a second portion of the artificial turf fiber (302) protrudes to a front side of the carrier, and a third portion of the artificial turf fiber (504) is inside the carrier; preparing a polyurethane (PU) foam reaction mixture (210) containing a reactive foam stabilizer (RFS), applying the PU foam reaction mixture on the back side of the carrier (308) to cover the artificial turf fiber (506) protruding to the back side of the carrier (308) and hardening the PU foam reaction mixture to form a flexible PU backing securing the turf fiber in place.
    Type: Application
    Filed: October 13, 2023
    Publication date: March 27, 2025
    Applicants: Synthetic Turf Resources, Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Dario GROCHLA
  • Publication number: 20250101688
    Abstract: A method for manufacturing an elastic layer on site provides for downsizing an aged artificial turf into artificial turf fragments, processing the artificial turf fragments for generating a plastic melt, after the plastic melt solidifies, downsizing the solidified plastic melt into plastic particles, mixing the plastic particles with a binding agent for forming a fluid elastic composite, and applying the fluid elastic composite on a substrate at the site for forming the elastic layer.
    Type: Application
    Filed: October 5, 2023
    Publication date: March 27, 2025
    Applicant: FormaTurf GmbH
    Inventors: Stephan SICK, Dario GROCHLA, Sven HAMANN
  • Publication number: 20250101633
    Abstract: An extrusion apparatus suitable for manufacturing artificial turf polymer fiber, in particular from LLDPE that is free of fiber splitting, wherein the extrusion apparatus is characterized in that a ratio of an equivalent diameter of the nozzle outlet over an axial length of the inner channel of the nozzle is from 0.90 to 1.10, or from 0.95 to 1.05.
    Type: Application
    Filed: October 3, 2023
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Sven HAMANN, Dario GROCHLA, Dirk SANDER
  • Publication number: 20250100005
    Abstract: A method of manufacturing an artificial turf provides for moving a carrier mesh through an air gap formed between a first electrode and a second electrode of a dielectric barrier discharge device, applying a dielectric barrier discharge to a backside of the carrier mesh for plasma-based activation of the backside, and applying a backing layer to the plasma-activated backside of the carrier mesh for providing the artificial turf.
    Type: Application
    Filed: November 8, 2024
    Publication date: March 27, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Dario GROCHLA, Stephan SICK, Sven HAMANN, Thorsten VAN DEN BERG
  • Publication number: 20250092615
    Abstract: Disclosed is an extruded artificial turf fiber (100, 800, 900, 1000, 1100) having an arced cross-sectional shape, the arced cross-sectional shape being defined by a boundary line consisting of uninterrupted undulations.
    Type: Application
    Filed: September 15, 2023
    Publication date: March 20, 2025
    Applicants: Polytex Sportbelage Produktions-GmbH, Synthetic Turf Resources
    Inventors: Stephan SICK, Dario GROCHLA, Anthony David DANIELL
  • Publication number: 20250084242
    Abstract: An artificial turf fiber comprising a polymer material and a traction control agent disposed within the polymer, wherein the traction control agent (404) is a grafted polymer (404) comprising a slip agent (302) grafted on a backbone (304) of the grafted polymer (404).
    Type: Application
    Filed: October 3, 2023
    Publication date: March 13, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Sven HAMANN, Dario GROCHLA
  • Publication number: 20250084594
    Abstract: An artificial turf fiber comprising a polymer material and a traction control agent disposed within the polymer, wherein the traction control agent (404) is a grafted polymer (404) comprising a slip agent (302) grafted on a backbone (304) of the grafted polymer (404).
    Type: Application
    Filed: October 6, 2023
    Publication date: March 13, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Sven HAMANN, Dario GROCHLA
  • Patent number: 12247327
    Abstract: The invention provides for a method of delaying and reducing texture reversion of a textured artificial turf yarn (145), characterized by using a stretched and textured monofilament yarn as the textured artificial turf yarn, the stretched and textured monofilament yarn comprising a polymer mixture (400, 500), wherein the polymer mixture is at least a three-phase system, wherein the polymer mixture comprises a first polymer (402), a second polymer (404), and a compatibilizer (406), wherein the first polymer and the second polymer are immiscible, wherein the first polymer forms polymer beads (408) surrounded by the compatibilizer within the second polymer.
    Type: Grant
    Filed: April 11, 2023
    Date of Patent: March 11, 2025
    Assignee: Polytex Sportbeläge Produktions-GmbH
    Inventors: Stephan Sick, Dirk Sander, Bernd Jansen, Ivo Lohr, Kris Brown
  • Publication number: 20250075442
    Abstract: The invention provides for an artificial turf fiber comprising a polymer grafted with one or more siloxanes, the polymer being a polyolefin or a polyamide.
    Type: Application
    Filed: September 12, 2023
    Publication date: March 6, 2025
    Applicant: Polytex Sportbelage Produktions-GmbH
    Inventors: Stephan SICK, Thorsten VAN DEN BERG, Marco REHOSEK, Dirk SANDER, Oliver WAGENER
  • Patent number: 12227905
    Abstract: A method of creating an artificial turf infill comprising providing olive pit fragments from an oil extraction process employing compressing the olives for extracting the olive oil, and tumbling the olive pit fragments to smoothen sharp edges of the olive pit fragments to produce rounded olive pit fragments.
    Type: Grant
    Filed: December 19, 2022
    Date of Patent: February 18, 2025
    Assignee: Polytex Sportbeläge Produktions-GmbH
    Inventors: Stephan Sick, Dario Grochla, Sven Hamann
  • Publication number: 20250052016
    Abstract: The invention relates to a method of manufacturing an artificial turf (600) and the artificial turf obtained by this method, the method comprising: incorporating an artificial turf fiber on a carrier (104); adding a polyurethane reaction mixture on the back side of the carrier (106); and hardening polyurethane reaction mixture to form a polyurethane backing, characterized in that pyrithione zinc is added in the polyurethane reaction mixture to provide antimicrobial property to the polyurethane backing.
    Type: Application
    Filed: May 22, 2023
    Publication date: February 13, 2025
    Applicant: Synthetic Turf Resources (STR)
    Inventors: Stephan SICK, Larry Wayne MOBLEY, Jerry Chase CLOER
  • Patent number: 12209368
    Abstract: A synthetic turf (300) includes a plurality of synthetic turf fibers (102) knitted together to form a knitted backing layer (104) of the synthetic turf, and a water permeable polyurethane coat (114) formed on the knitted backing layer.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: January 28, 2025
    Assignees: Synthetic Turf Resources Corp., Polytex Sporbeläge Produktions-GmbH
    Inventors: Stephan Sick, Kristan Michael Brown, Matthew Lee Henson, Chad D. Lands, Erin Anderson Tidwell