Abstract: The present invention provides novel and improved lignocellulose materials comprising A) 30 to 98.99 wt % of one or more lignocellulosics, B) 0.01 to 50 wt % of microfibrillated cellulose. C) 1 to 50 wt % of a binder selected from the group consisting of amino resin, phenol-formaldehyde resin, organic isocyanate having two or more isocyanate groups, or mixtures thereof, optionally with a curing agent, D) 0 to 25 wt % of expanded plastics particles having a bulk density in the range from 10 to 150 kg/m3, and E) 0 to 68 wt % of additives.

Abstract: The invention is directed to lignocellulosic materials having a core and two outer layers, containing in the core A) lignocellulose particles; B) expanded plastics particles having a bulk density in the range from 10 to 150 kg/m3, C) one or more binders selected from the group consisting of aminoplast resin, phenoplast resin, and organic isocyanate having at least two isocyanate groups, and D) optionally additives and in the outer layers E) lignocellulose particles, F) one or more binders selected from the group consisting of aminoplast resin, phenol-formaldehyde resin, and organic isocyanate having at least two isocyanate groups, and where the lignocellulose particles of the outer layers E comprise at least 25% by weight of lignocellulosic chips and the expanded plastics particles B are present in nonuniform distribution in the core.

Abstract: A light wood-containing material having an average density in the range from 200 to 600 kg/m3, comprising, based in each case on the wood-containing material: A) from 30 to 95% by weight of wood particles; B) from 1 to 25% by weight of a filler having a bulk density in the range from 10 to 150 kg/m3, selected from the group consisting of foamable plastic particles and already foamed plastic particles; C) from 0.1 to 50% by weight of a binder and, if appropriate, D) additives, the following relationship being true for the d? values according to Rosin-Rammler-Sperling-Bennet of the wood particles A) and of the particles of the filler B): d? of the particles A) ?2.5×d? of the particles B).

Abstract: The present invention relates to a process for producing melamine-urea-formaldehyde resins with up to 0.9% of melamine by reacting a) urea which comprises from 0 to 10% by weight of one or more compounds A, formaldehyde, and melamine in the presence of a base at a pH of from 7.5 to 11, at a temperature of from 20 to 120° C., and at a pressure of from 0.1 to 10 bar, b) and then carrying out reaction in the presence of an acid which optionally comprises urea with from 0 to 10% by weight of one or more compounds A, at a temperature of from 60 to 180° C., and at a pressure of from 0.1 to 10 bar, and c) and then adding urea which comprises from 0 to 10% by weight of one or more compounds A, which comprises carrying out b) at a pH of from 4 to 5.9.

Abstract: The present invention relates to processes for discontinuously or continuously preparing aminoplast solutions by condensation of aminoplast formers with formaldehyde in a serial cascade of at least three stirred tank apparatus A, B, and C, which involves a) in apparatus A, reacting a mixture comprising formaldehyde and urea in a molar ratio of 2.3:1 to 2.9:1 and water at a pH of 6 to 8, set by means of a base, at a temperature of 80 to 85° C., where apparatus A consists of one or more, i.e., one to ten, preferably one to five, more preferably one to three, more particularly one or two stirred tanks in parallel or in series, very preferably of one stirred tank, b) in apparatus B, reacting said mixture at a molar ratio of formaldehyde to urea of 1.9:1 to 2.6:1, where apparatus B consists of one or more stirred tanks, wherein the molar ratio of formaldehyde to urea is lowered, optionally by further addition of urea, in stages to not less than 1.9:1, at a pH of 3.5 to 5.

Abstract: The present invention relates to lignocellulose materials which comprise A) 30 to 98 wt % of one or more lignocellulosic substances, B) 1 to 25 wt % of expanded plastics particles having a bulk density in the range from 10 to 150 kg/m3, C) 1 to 50 wt % of a binder selected from the group consisting of amino resin, phenol-formaldehyde resin, organic isocyanate having at least two isocyanate groups, or mixtures thereof, optionally with a curing agent, and D) 0 to 68 wt % of additives, wherein component B) or the original expandable plastics particles are coated with at least one coating material before, during, or after expansion.

Abstract: A process for the production of a lignocellulose-containing material, in which, based in each case on the lignocellulose-containing material: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastic particles having a bulk density in the range from 10 to 150 kg/m3; C) from 1 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups, and optionally D) additives are mixed and are then pressed at elevated temperature and under elevated pressure, wherein the component B) comprises a curing agent for the component C).

Abstract: The present invention relates to a method for the production of a particle based element, in particular a particle board or fiber board, wherein particles (2) are dispersed in a dispersing section (5) to form a particle mass (15), and a modification substance (13) is provided modifying the properties of the particle mass (15), such that particles (2) with accordingly modified properties are arranged in at least one predetermined region of the particle mass (15). The modification substance (13) is injected into the particles (2) before the particles (2) form the particle mass (15), wherein the modification substance (13) is injected into the particles (2) in an injection direction, which is inclined with respect to the flow direction (200) of the particle stream at the injection location. The invention further relates to an apparatus (1) for the production of a particle based element, a particle based element, and a further method for the production of a particle based element.

Abstract: A process for the production of a lignocellulose-containing material, in which, based in each case on the lignocellulose-containing material: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastic particles having a bulk density in the range from 10 to 150 kg/m3; C) from 1 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups, and optionally D) additives are mixed and are then pressed at elevated temperature and under elevated pressure, wherein the component B) comprises a formaldehyde scavenger.

Abstract: The present invention relates to lignocellulosic materials having a core and two outer layers, comprising, preferably consisting of, in the core A) 30 to 98% by weight of lignocellulose particles, B) 0 to 25% by weight of expanded plastics particles having a bulk density in the range from 10 to 150 kg/m3, C) 1 to 50% by weight of one or more binders selected from the group consisting of aminoplast resin, phenol-formaldehyde resin, and organic isocyanate having at least two isocyanate groups, and D) 0 to 10% by weight of additives and in the outer layers E) 70 to 99% by weight of lignocellulosic particles, fibers or mixtures thereof, F) 1 to 30% by weight of one or more binders selected from the group consisting of aminoplast resin, phenol-formaldehyde resin, and organic isocyanate having at least two isocyanate groups, and G) 0 to 10% by weight of additives in which 2% to 30% of the lignocellulose particles A) have been replaced by treated pulps, treated natural fibers, synthetic fibers or mixtures thereo

Abstract: The present invention relates to a method for the reduction of the formaldehyde emission of wood-base materials by application of nitrogen-containing compounds, wherein (i) a mixture which comprises at least one polyamine and, if appropriate, up to 20% by weight, based on the mixture, of urea is applied to the wood-base material; (ii) polyamine is applied on or in the particle or fiber cake; (iii) polyamine is applied to the coating substrate used for surface finishing and/or (iv) polyamine is applied to the exposed areas; the polyamines having a molecular weight of at least 500 g/mol and at least 6 primary or secondary amino groups.

Abstract: The present invention relates to light wood-base materials comprising from 30 to 92.5% by weight, based on the wood-base material, of wood particles, the wood particles having a mean density of from 0.4 to 0.85 g/cm3, from 2.5 to 20% by weight, based on the wood-base material, of polystyrene and/or of styrene copolymer as a filler, the filler having a bulk density of from 10 to 100 kg/m3, and from 5 to 50% by weight, based on the wood-base material, of a binder, the mean density of the light wood-base material being less than or equal to 600 kg/m3.

Abstract: A process for the production of a lignocellulose-containing substance having an average density in the range from more than 600 to 900 kg/m3, in which, in each case based on the lignocellulose-containing substance: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastics particles having a bulk density in the range from 10 to 100 kg/m3; C) from 3 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups and, if appropriate D) additives, are mixed and then pressed at elevated temperature and under elevated pressure.

Abstract: The invention relates to a multilayer lignocellulose-containing molding. The molding contains a middle layer or a plurality of middle layers containing lignocellulose-containing particles which are obtainable by using a binder and a covering layer or a plurality of covering layers containing lignocellulose-containing particles which are obtainable by using a binder. At least one middle layer contains expanded plastic particles.

Abstract: A process for the production of a light lignocellulose-containing substance having an average density in the range from 200 to 600 kg/m3, in which, in each case based on the lignocellulose-containing substance: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastics particles having a bulk density in the range from 10 to 100 kg/m3; C) from 3 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups and, if appropriate D) additives are mixed and then pressed at elevated temperature and under elevated pressure, wherein the expanded plastics particles are obtained from expandable plastics particles by expansion and the expanded plastics particles thus obtained are further used without further intermediate steps for the production of the light lignocellulose-containing substance.

Abstract: A process for the production of a light lignocellulose-containing substance having an average density in the range from 200 to 600 kg/m3, in which, in each case based on the lignocellulose-containing substance: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastics particles having a bulk density in the range from 10 to 100 kg/m3; C) from 3 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups and, if appropriate D) additives are mixed and then pressed at elevated temperature and under elevated pressure, wherein the expanded plastics particles are obtained from expandable plastics particles with a content of blowing agent in the range from 0.01 to 4% by weight, based on the expandable plastics particles.

Abstract: A light wood-containing material having an average density in the range from 200 to 600 kg/m3, comprising, based in each case on the wood-containing material: A) from 30 to 95% by weight of wood particles; B) from 1 to 15% by weight of a filler having a bulk density in the range from 10 to 100 kg/m3, selected from the group consisting of foamable plastic particles and already foamed plastic particles; C) from 3 to 50% by weight of a binder comprising an aminoplast resin and an organic isocyanate having at least two isocyanate groups and, if appropriate, D) additives.

Abstract: A multilayer lignocellulose-containing molding containing A) a middle layer or a plurality of middle layers comprising lignocellulose-containing particles which is/are obtainable by using a binder (a) and B) a covering layer or a plurality of covering layers comprising lignocellulose-containing particles which is/are obtainable by using a binder (b), the binder (a) being selected from the group consisting of (a1) formaldehyde resins and (a2) an organic isocyanate having at least two isocyanate groups.

Abstract: A process for the production of a lignocellulose-containing material, in which, based in each case on the lignocellulose-containing material: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastic particles having a bulk density in the range from 10 to 150 kg/m3; C) from 1 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups, and optionally D) additives are mixed and are then pressed at elevated temperature and under elevated pressure, wherein the component B) comprises a formaldehyde scavenger.

Abstract: A process for the production of a lignocellulose-containing material, in which, based in each case on the lignocellulose-containing material: A) from 30 to 95% by weight of lignocellulose particles; B) from 1 to 25% by weight of expanded plastic particles having a bulk density in the range from 10 to 150 kg/m3; C) from 1 to 50% by weight of a binder selected from the group consisting of aminoplast resin, phenol-formaldehyde resin and organic isocyanate having at least two isocyanate groups, and optionally D) additives are mixed and are then pressed at elevated temperature and under elevated pressure, wherein the component B) comprises a curing agent for the component C).