Patents by Inventor Stephane Costeux

Stephane Costeux has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11821220
    Abstract: A composite structural board having a structural board and a water-resistant barrier (WRB) sheet, and a wall system comprising same, wherein a face of the structural board is discontinuously attached to the inner face of the WRB sheet solely by a first adhesive, the WRB sheet fully covering the face of the structural board; wherein the unattached areas between the face of the structural board and the inner face of the WRB sheet define paths by which a liquid can move between the face of the structural board and the inner face of the WRB sheet; in some instances the WRB sheet material extends beyond at least one edge of the structural board forming a WRB sheet flap.
    Type: Grant
    Filed: August 14, 2020
    Date of Patent: November 21, 2023
    Assignee: DUPONT SAFETY & CONSTRUCTION, INC.
    Inventors: Wazir Nobbee, Jesse C Thrower, II, James Dean Katsaros, Stephane Costeux, John Neill, William Brian Lieburn, Bryn Thomas
  • Patent number: 11535744
    Abstract: An amorphous polyester or copolyester composition comprises the reaction product of a crystalline or semicrystalline polyester or copolyester, optionally derived from a recycled waste stream, at least one diol or aromatic diacid or an ester of a diacid or a hydroxycarboxylic acid or a lactone or a dianhydride, and a catalyst, wherein the amorphous composition has a weight average molecular weight of at least 10,000 g/mol (polystyrene equivalent molecular weight) as measured by gel permeation chromatography.
    Type: Grant
    Filed: March 27, 2020
    Date of Patent: December 27, 2022
    Assignee: DDP SPECIALTY ELECTRONIC MATERIALS US, LLC.
    Inventors: Mark Alan Barger, Stephane Costeux, Michal Elizabeth Porter, Patrick Heider
  • Publication number: 20210079647
    Abstract: A composite structural board having a structural board and a water-resistant barrier (WRB) sheet, and a wall system comprising same, wherein a face of the structural board is discontinuously attached to the inner face of the WRB sheet solely by a first adhesive, the WRB sheet fully covering the face of the structural board; wherein the unattached areas between the face of the structural board and the inner face of the WRB sheet define paths by which a liquid can move between the face of the structural board and the inner face of the WRB sheet; in some instances the WRB sheet material extends beyond at least one edge of the structural board forming a WRB sheet flap.
    Type: Application
    Filed: August 14, 2020
    Publication date: March 18, 2021
    Inventors: WAZIR NOBBEE, JESSE C. THROWER, II, JAMES DEAN KATSAROS, Stephane COSTEUX, JOHN NEILL, WILLIAM BRIAN LIEBURN, BRYN THOMAS
  • Publication number: 20200308363
    Abstract: Chemically modified polyesters, foamable compositions thereof that form low density foams, and methods of making the foamable compositions and foams are disclosed. The compositions comprise an amorphous copolyester, or amorphous co-polyesterpolycarbonate or amorphous co-polyesterpolyether or combination thereof. Additionally, uses for the low density foams are disclosed.
    Type: Application
    Filed: March 27, 2020
    Publication date: October 1, 2020
    Inventors: Michal Elizabeth Porter, Mark Alan Barger, Yiyong He, Stephane Costeux, Gerald F. Billovits, Wenyi Huang, Edoardo Nicoli
  • Publication number: 20200308396
    Abstract: An amorphous polyester or copolyester composition comprises the reaction product of a crystalline or semicrystalline polyester or copolyester, optionally derived from a recycled waste stream, at least one diol or aromatic diacid or an ester of a diacid or a hydroxycarboxylic acid or a lactone or a dianhydride, and a catalyst, wherein the amorphous composition has a weight average molecular weight of at least 10,000 g/mol (polystyrene equivalent molecular weight) as measured by gel permeation chromatography.
    Type: Application
    Filed: March 27, 2020
    Publication date: October 1, 2020
    Inventors: Mark Alan Barger, Stephane Costeux, Michal Elizabeth Porter, Patrick Heider
  • Publication number: 20200305239
    Abstract: A puncture-resistant, electrically-energized sheet heater comprises a conductive polymeric film laminated between a top puncture-resistant, polymeric protective layer and a bottom backing layer that may comprise an insulated backing layer of extruded polystyrene closed-cell foam board. The heater is appointed to be placed beneath, or embedded in, a pavement material, and energized to provide heat to remove frozen precipitation from the pavement, or prevent it from accumulating thereon.
    Type: Application
    Filed: March 20, 2020
    Publication date: September 24, 2020
    Inventors: Wei Wu, GREGORY SCOTT BLACKMAN, Stephane Costeux, James Neal Singletary
  • Patent number: 10093781
    Abstract: Extruded polymer foams are made from a polymer composition that includes an unbrominated styrenic polymer, a brominated vinyl aromatic/butadiene flame retardant, and an unbrominated vinyl aromatic/butadiene polymer. The unbrominated vinyl aromatic/butadiene polymer improves the cell homogeneity.
    Type: Grant
    Filed: October 30, 2013
    Date of Patent: October 9, 2018
    Assignee: Dow Global Technologies LLC
    Inventors: Kenji Matsue, Naganori Nishioka, Yoshihiro Shirakawa, Lawrence S. Hood, Shari L. Kram, Stephane Costeux, Mark A. Barger
  • Patent number: 9840605
    Abstract: Polymer foam bodies are made from phosphorus-containing thermoplastic random copolymers of a dialkyl (meth)acryloyloxyalkyl phosph(on)ate. Foam bodies made from these copolymers exhibit increased limiting oxygen indices and surprisingly have good properties. In certain embodiments, the phosphorus-containing thermoplastic copolymer is blended with one or more other polymers and formed into nanofoams.
    Type: Grant
    Filed: December 27, 2013
    Date of Patent: December 12, 2017
    Assignee: Dow Global Technologies LLC
    Inventors: Yudong Qi, Yan Li, Shana P. Bunker, Stephane Costeux, Ted A. Morgan
  • Publication number: 20160333160
    Abstract: A rigid polyurethane (PU) foam having a number average cell size of no greater than 10
    Type: Application
    Filed: January 23, 2014
    Publication date: November 17, 2016
    Applicants: Dow Global Technologies LLC, Rohm and Haas Company
    Inventors: Luigi Bertucelli, Vanni Parenti, Dachao Li, Wei Liu, Ning Chai, Beilei Wang, Cheng Chen, Hong Fei Guo, Jing Chen, Yige Yin, Stephane Costeux, Billy G. Smith
  • Patent number: 9492963
    Abstract: This invention relates to coupling of polyethylene resins, more specifically coupling of polyethylene resins for use in extruded profiles, especially extruded profiles for sheet extrusion and cut sheet thermoforming applications and geomembranes. The process involves conveying a HDPE resin through an extruder, wherein the extruder comprises a feed zone, a first melt zone downstream of the feed zone, a second melt zone downstream of the first melt zone, and a third melt zone downstream of the second melt zone. The resin is melted in the first zone, contacted with oxygen in the second melt zone, and contacted antioxidant in the third melt zone.
    Type: Grant
    Filed: March 9, 2007
    Date of Patent: November 15, 2016
    Assignee: Dow Global Technologies LLC
    Inventors: William J. Michie, Jr., Todd A. Hogan, Felipe Martinez Barreneche, Anthony C. Neubauer, Stephane Costeux
  • Publication number: 20160304692
    Abstract: Polymer foam bodies are made from phosphorus-containing thermoplastic random copolymers of a dialkyl (meth)acryloyloxyalkyl phosph(on)ate. Foam bodies made from these copolymers exhibit increased limiting oxygen indices and surprisingly have good properties. In certain embodiments, the phosphorus-containing thermoplastic copolymer is blended with one or more other polymers and formed into nanofoams.
    Type: Application
    Filed: December 27, 2013
    Publication date: October 20, 2016
    Inventors: Yudong Qi, Yan Li, Shana P. Bunker, Stephane Costeux, Ted A. Morgan
  • Publication number: 20160229970
    Abstract: Extruded polymer foams are made from a polymer composition that includes an unbrominated styrenic polymer, a brominated vinyl aromatic/butadiene flame retardant, and an unbrominated vinyl aromatic/butadiene polymer. The unbrominated vinyl aromatic/butadiene polymer improves the cell homogeneity.
    Type: Application
    Filed: October 30, 2013
    Publication date: August 11, 2016
    Inventors: Kenji Matsue, Naganori Nishioka, Yoshihiro Shirakawa, Lawrence S. Hood, Shari L. Kram, Stephane Costeux, Mark A. Barger
  • Patent number: 9187611
    Abstract: A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam characterized by: (a) the polymer matrix having greater than 50 weight-percent copolymer containing at least two different monomers at least one of which is a methacrylate monomer, each monomer having a solubility parameter lower than 20 (megaPascals)0.5 and a chemical composition where twice the mass fraction of oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2; wherein the monomers comprise at least 90 weight-percent of all monomers in the copolymer; (b) at least one of the following: (i) a nucleation site density of at least 3×1014 effective nucleation sites per cubic centimeter of foamable polymer composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of at least one millimeter.
    Type: Grant
    Filed: February 23, 2011
    Date of Patent: November 17, 2015
    Assignee: Dow Global Technologies LLC
    Inventors: Stephane Costeux, Lingbo Zhu, Hyun Jeon, Shana P. Bunker, Thomas H. Kalantar
  • Patent number: 8920891
    Abstract: A polymer composition comprises a low-molecular-weight (LMW) ethylene polymer component and a high-molecular-weight (HMW) ethylene polymer component coupled with a polysulfonyl azide. Preferably, the LMW polyethylene component and the HMW polyethylene component co-crystallize in the composition such that it exhibits a single or substantially single peak in a lamella thickness distribution (LTD) curve. The ethylene polymer for the LMW and the HMW polyethylene components can be either homopolymer or ethylene copolymer. Preferably, both components are an ethylene copolymer of the same, or different, composition (that is, with the same or different comonomers). A method of making a pipe that includes selecting a polymer composition having a substantially single peak in the LTD curve is described. Compositions comprising a chromium-catalyzed ethylene polymer, coupled with a polysulfonyl azide are also described herein.
    Type: Grant
    Filed: December 9, 2005
    Date of Patent: December 30, 2014
    Assignee: Dow Global Technologies LLC
    Inventors: William J. Michie, Jr., Dane Chang, Anthony C. Neubauer, Mridula Kapur, Todd A. Hogan, Felipe B. Martinez, Stephane Costeux
  • Publication number: 20120321873
    Abstract: A polymeric foam has a thermoplastic polymer matrix defining multiple cells, the foam characterized by: (a) the polymer matrix having greater than 50 weight-percent copolymer containing at least two different monomers at least one of which is a methacrylate monomer, each monomer having a solubility parameter lower than 20 (megaPascals)0.5 and a chemical composition where twice the mass fraction of oxygen plus the mass fraction of nitrogen, fluorine and silicon is greater than 0.2; wherein the monomers comprise at least 90 weight-percent of all monomers in the copolymer; (b) at least one of the following: (i) a nucleation site density of at least 3×1014 effective nucleation sites per cubic centimeter of foamable polymer composition; (ii) an average cell size of 300 nanometer or less; (c) a porosity percentage greater than 30%; (d) an absence of nano-sized nucleating additive; and (e) a thickness of at least one millimeter.
    Type: Application
    Filed: February 23, 2011
    Publication date: December 20, 2012
    Inventors: Stephane Costeux, Lingbo Zhu, Hyun Jeon, Shana P. Bunker, Thomas H. Kalantar
  • Patent number: 8324287
    Abstract: Prepare a polymeric foam from a foamable polymer composition containing a thermoplastic polymer composition and a blowing agent wherein 75 percent or more by weight of all non-halogenated polymers in the foamable polymer composition is a styrene-acrylonitrile copolymer composition having a polymerized acrylonitrile content distribution with a positive skew in a copolymerized AN content distribution and a positive percent difference between the mean and the median copolymerized AN content distribution.
    Type: Grant
    Filed: March 30, 2009
    Date of Patent: December 4, 2012
    Assignee: Dow Global Technologies LLC
    Inventors: Lawrence S. Hood, Stephane Costeux, William A. Heeschen
  • Publication number: 20120100357
    Abstract: This invention relates to coupling of polyethylene resins, more specifically coupling of polyethylene resins for use in extruded profiles, especially extruded profiles for sheet extrusion and cut sheet thermoforming applications and geomembranes. The process involves conveying a HDPE resin through an extruder, wherein the extruder comprises a feed zone, a first melt zone downstream of the feed zone, a second melt zone downstream of the first melt zone, and a third melt zone downstream of the second melt zone. The resin is melted in the first zone, contacted with oxygen in the second melt zone, and contacted antioxidant in the third melt zone.
    Type: Application
    Filed: March 9, 2007
    Publication date: April 26, 2012
    Inventors: William J. Michie, JR., Todd A. Hogan, Felipe Martinez Barreneche, Anthony C. Neubauer, Stephane Costeux
  • Patent number: 8076417
    Abstract: The present invention relates to crosslinked, olefin elastic fibers where the olefin materials are specifically selected to provide a more robust fiber with higher tenacity and greater temperature stability. Such fibers will be less subject to breakage during fiber spinning and post-spinning (downstream processing) operations including spool formation and unwinding. The specific olefin material used is a blend having an overall melt index (I2) of less than 2.5 g/10 min before crosslinking with a density in the range of 0.865 to 0.885 g/cm3. One component of the blend will be characterized as having either a density in the range of from 0.855 to 0.88 g/cm3 or a residual crystallinity at 80° C. of greater than 9 percent but not both. The at least one other component will meet at least whichever characteristic the first component does not meet.
    Type: Grant
    Filed: February 7, 2007
    Date of Patent: December 13, 2011
    Assignee: Dow Global Technologies LLC
    Inventors: Shih-Yaw Lai, Yuen-Yuen D Chiu, Ashish Sen, Stephane Costeux
  • Publication number: 20110028577
    Abstract: Prepare a polymeric foam from a foamable polymer composition containing a thermoplastic polymer composition and a blowing agent wherein 75 percent or more by weight of all non-halogenated polymers in the foamable polymer composition is a styrene-acrylonitrile copolymer composition having a polymerized acrylonitrile content distribution with a positive skew in a copolymerized AN content distribution and a positive percent difference between the mean and the median copolymerized AN content distribution.
    Type: Application
    Filed: March 30, 2009
    Publication date: February 3, 2011
    Inventors: Lawrence S. Hood, Stephane Costeux, William A. Heeschen
  • Publication number: 20100056727
    Abstract: The invention provides compositions for blow molding applications and other applications, where such compositions comprise a high density ethylene polymer and a high molecular weight ethylene polymer. In these compositions, the high density ethylene polymer has a density greater than the density of the high molecular weight ethylene polymer, and the high molecular weight ethylene polymer has a weight average molecular weight greater than the weight average molecular weight of the high density ethylene polymer, and in addition, the high density ethylene polymer has a density from 0.94 g/cm3 to 0.98 g/cm3, and a molecular weight distribution, Mw/Mn, greater than 8, and the high molecular weight ethylene polymer has a weight average molecular weight greater than 200,000 g/mole, and a molecular weight ratio, Mz/Mw, less than 5.
    Type: Application
    Filed: August 18, 2006
    Publication date: March 4, 2010
    Applicant: DOW GLOBAL TECHNOLOGIES INC.
    Inventors: Colin LiPiShan, Mridula (Babli) Kapur, Stephane Costeux, David T. Gillespie