Abstract: The invention relates to a process and to a plant for preparation of olefins from oxygenates (OTO), where it is simultaneously also the intention to optimize the yield of the BTX aromatics benzene, toluene and the isomeric xylenes. According to the invention, for this purpose, the gasoline fraction obtained in the OTO process according to the prior art is added to an aromatization reactor. Multistage separation of the product stream from the aromatization reactor affords a product stream containing BTX aromatics and a gasoline fraction that has been depleted of olefins, cycloalkanes and cycloalkenes.

Abstract: The invention relates to a process for producing dimethyl ether (DME). The invention provides that a first and a second reaction zone in which catalyst fills are arranged between two adjacent pillow plates and are traversable by the respective input gas are arranged in a common synthesis reactor. The pillow plates are traversable by a fluid cooling medium. The DME-containing product gas stream exiting the synthesis reactor is resolved into a DME end product stream, a gas byproduct stream containing unconverted carbon oxides and hydrogen, a methanol byproduct stream and a wastewater stream. The gas byproduct stream is at least partially returned to the reactor inflow to increase the altogether achieved DME yield.

Abstract: What is proposed is a reactor for performing exothermic equilibrium reactions, in particular for performing methanol synthesis and/or ammonia synthesis, by heterogeneously catalysed reaction of the corresponding reactant gases which makes it possible to overcome the establishment of the reaction equilibrium in the reactor. To this end, according to the invention, the coolant temperature is influenced and thus optimized along the longitudinal coordinate of the reactor through subcooling of the coolant.

Abstract: The invention relates to a process for producing olefins from oxygenates with variable production of ethylene and propylene. According to the invention, the process is switched from a state 1 with lower ethylene production to a state 2 with higher ethylene production in that: the fraction C2re of the ethylene product stream which is recycled to the OTO reactor is lowered from a first value C2re,1 to a second value C2re,2, resulting in a change dC2re=C2re,1?C2re,2, the fraction C4+re of the C4+ product stream containing C4+ olefins which is recycled to the OTO reactor is lowered from a first value C4+re,1 to a second value C4+re,2, resulting in a change dC4+re=C4+re,2?C4+re,1, where the changes dC2re and dC4+re in a mass flow ratio dC4+re/dC2re, where the mass flow ratio is between 70% and 130%.

Abstract: The invention relates to a process and a plant for producing methanol from an input gas including carbon monoxide and hydrogen using a pre-reactor stage and a main reactor stage. Input gas produced at and under elevated pressure is initially introduced into a pre-reactor stage for catalytic conversion into a first methanol-containing product stream. After separation of methanol from the first methanol-containing product stream and discharging from the pre-reactor stage a remaining gas stream is introduced into a main reactor stage as a residual gas stream after compression to reaction pressure for catalytic conversion into a second methanol-containing product stream, After separation from the second methanol-containing product stream methanol is discharged from the main reactor stage. Using an input gas having a carbon monoxide content of 25% to 36% by volume results in large savings in respect of the compressor output required for the production process.

Abstract: The invention relates to a process for producing methanol and to a plant for producing methanol. A first fresh gas suitable for production of methanol and having a high carbon dioxide content is pre-compressed by a first compressor stage to obtain a second fresh gas. The second fresh gas is merged with a recycle gas stream and further compressed to synthesis pressure in a second compressor stage. Catalytic conversion of the thus obtained synthesis gas stream in a plurality of serially arranged reactor stages with intermediate condensation and separation of the crude methanol reduces the recycle gas amount in the synthesis circuit to such an extent that recycle gas may be directly recycled to the second fresh gas stream, thus ensuring that no recycle gas compressor stage is required and that the total compressor power may be reduced.

Abstract: The invention relates to a process for producing methanol and to a plant for producing methanol. A first fresh gas suitable for production of methanol and having a high carbon dioxide content is pre-compressed by a first compressor stage to obtain a second fresh gas. The second fresh gas is merged with a recycle gas stream and further compressed to synthesis pressure in a second compressor stage. Catalytic conversion of the thus obtained synthesis gas stream in a plurality of serially arranged reactor stages with intermediate condensation and separation of the crude methanol reduces the recycle gas amount in the synthesis circuit to such an extent that recycle gas may be directly recycled to the second fresh gas stream, thus ensuring that no recycle gas compressor stage is required and that the total compressor power may be reduced.

Abstract: The invention relates to a multi-strand plant and a corresponding process for producing olefins from oxygenates in which a plurality of reactor trains which each comprise one or more catalyst-containing oxygenate-to-olefin (OTO) reaction zones are arranged in parallel and operated in parallel, wherein at least one of the parallel reaction zones may be operated in a regeneration mode while the OTO synthesis reaction may be performed in the other reaction zones parallel thereto. The partial product streams obtained from the individual reactor trains operated in a synthesis mode are discharged via partial product conduits, combined into a complete product conduit using a connecting device, compressed using a compressor and separated into a plurality of olefin-containing hydrocarbon fractions using a multi-stage workup apparatus. The inventive configuration of the plant and of the process reduces pressure drops and thus enhances the yield for short-chain olefins, for example propylene.

Abstract: A process for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in the process according to the invention, a reactor is used which is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.

Abstract: A reactor for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in accordance with the invention, the reactor is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.

Abstract: The invention relates to a process and a plant for producing methanol from an input gas including carbon monoxide and hydrogen using a pre-reactor stage and a main reactor stage. Input gas produced at and under elevated pressure is initially intraduced into a pre-reactor stage for catalytic conversion into a first methanol-containing product stream. After separation of methanol from the first methanol-containing product stream and discharging from the pre-reactor stage a remaining gas stream is introduced into a main reactor stage as a residual gas stream after compression to reaction pressure for catalytic conversion into a second methanol-containing product stream, After separation from the second methanol-containing product stream methanol is discharged from the main reactor stage. Using an input gas having a carbon monoxide content of 25% to 36% by volume results in large savings in respect of the compressor output required for the production process.

Abstract: The invention relates to a multi-strand plant and a corresponding process for producing olefins from oxygenates in which a plurality of reactor trains which each comprise one or more catalyst-containing oxygenate-to-olefin (OTO) reaction zones are arranged in parallel and operated in parallel, wherein at least one of the parallel reaction zones may be operated in a regeneration mode while the OTO synthesis reaction may be performed in the other reaction zones parallel thereto. The partial product streams obtained from the individual reactor trains operated in a synthesis mode are discharged via partial product conduits, combined into a complete product conduit using a connecting device, compressed using a compressor and separated into a plurality of olefin-containing hydrocarbon fractions using a multi-stage workup apparatus. The inventive configuration of the plant and of the process reduces pressure drops and thus enhances the yield for short-chain olefins, for example propylene.

Abstract: The invention relates to a process and a plant for producing an olefins-containing hydrocarbon product by reaction of an oxygenates-containing reactant mixture, which is divided into a plurality of reactant mixture substreams, in a multi-stage oxygenate-to-olefin (OTO) synthesis reactor comprising a plurality of serially connected reaction sections comprising catalyst zones, wherein a feeding apparatus for a reactant mixture substream is arranged upstream of each catalyst zone. In each of these reaction sections a reactant mixture substream is introduced and therein under oxygenates conversion conditions converted into olefins and further hydrocarbons, wherein all reaction sections save for the first are additionally supplied with the product stream from the respective upstream reaction section. In addition at least one steam stream is introduced into at least one reaction section and at least one hydrocarbons-containing recycle stream is introduced into at least one reaction section.

Abstract: A reactor for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in accordance with the invention, the reactor is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.

Abstract: A process for conducting exothermic equilibrium reactions, especially for the performance of methanol synthesis by heterogeneously catalysed conversion of synthesis gas, is proposed, which enables readjustment and hence optimization of the reaction conditions along the longitudinal coordinate of the reactor. For this purpose, in the process according to the invention, a reactor is used which is divided into a multitude of series-connected reaction cells, each of which comprises a preheating zone, a cooled reaction zone, one or more cooling zones and a deposition zone for condensable reaction products. In this way, the reaction conditions are adjustable to the respective, local composition of the reaction mixture and variable over the reactor length.

Abstract: A process of producing a catalyst based on pentasil-type crystalline aluminosilicate is described, including the steps of (a) treating hydrous aluminum oxide with an aqueous, acid-containing medium, (b) mixing the hydrous aluminum oxide treated with aqueous, acid-containing medium from step (a) with an H-zeolite and (c) calcining the mixture obtained in step (b). In addition, a catalyst is disclosed which is obtained by such a process, as well as its use in CMO and OTO processes.

Abstract: A process for producing olefins from oxygenates can include the following steps: (i) heterogeneously catalyzed conversion of at least one oxygenate to a product stream containing C2 olefins, C3 olefins, C4 olefins, C5/6 hydrocarbon compounds, and C7+ hydrocarbon compounds; and (ii) separation of a propylene stream consisting of C3 olefins for at least 95 wt-%, wherein at least 10 wt-% of the propylene stream are recirculated into process step (i).

Abstract: The present invention relates to a plant and a process for producing propylene at least one oxygenate, comprising a reactor for converting the reactant mixture into a product mixture which comprises propylene and also aliphatic and aromatic C5+ hydrocarbons, at least one distillation column for removing a C5+ stream, the C5+ stream comprising at least 90 wt % of the aliphatic and aromatic C5+ hydrocarbons of the product mixture, an extractive distillation column for separating the C5+ stream into an aromatics stream and an aliphatics stream, the aliphatics stream comprising at least 90 wt % of the aliphatics of the C5+ stream, and the aromatics stream comprising at least 90 wt % of the aromatics of the C5+ stream, and an aliphatics recycle line for at least partial recycling of the aliphatics stream to the reactor. According to the invention, an aromatics recycle line is provided which returns the aromatics stream at least partially as extractant into the extractive distillation column.

Abstract: A process for producing olefins from oxygenates includes the following steps: (i) heterogeneously catalyzed conversion of at least one oxygenate to a stream containing propylene, aromatics and cyclic olefins, (ii) at least partial hydrogenation of the aromatics and cyclic olefins to naphthenes, and (iii) at least partial recirculation of the naphthenes into the heterogeneously catalyzed conversion.

Abstract: A process for producing olefins from oxygenates comprises the following steps: (i) heterogeneously catalyzed conversion of at least one oxygenate to an entire stream containing propylene, aromatics and cyclic olefins; (ii) olefin interconversion of at least a part of the entire stream; (iii) separation of a stream rich in aromatics from the reaction product of the olefin interconversion; and (iv) hydrogenation of the stream rich in aromatics.