Abstract: There is provided a heated aerosol-generating article for use with an aerosol-generating device having a heating element, the heated aerosol-generating article including an aerosol-forming substrate and a breachable air-flow barrier assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, in which the breachable air-flow barrier is positioned to substantially prevent air being drawn through the aerosol-forming substrate when a user draws on the mouth end of the rod, and in which the aerosol-forming substrate comprises a gathered sheet of aerosol-forming material.

Abstract: A multilayer combustible heat source for a smoking article is provided, including a combustible first layer including carbon; and a second layer in direct contact with the first layer, the second layer including carbon and at least one ignition aid, wherein the combustible first layer and the second layer are longitudinal concentric layers having a density of at least 0.6 g/cm3, and wherein the composition of the first layer is different from the composition of the second layer.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, in the form of a rod having a mouth end and a distal end upstream from the mouth end. An aerosol-forming substrate is located upstream of the mouth end within the rod and the distal end of the heated aerosol-generating article is spanned by a non-flammable thermally-conductive material to reduce the propensity for ignition of the article.

Abstract: A rod and a method of forming a rod are provided. The rod includes a gathered sheet of material circumscribed by a wrapper, in which the sheet of material is a co-laminated sheet comprising a layer of an aerosol-forming material and a layer of a thermally-conductive material and in which the wrapper is a metal foil. The method includes providing a continuous co-laminated sheet including an aerosol-forming material and a thermally-conductive material; gathering the co-laminated sheet transversely relative to its longitudinal axis; circumscribing the gathered co-laminated sheet with a metal foil wrapper to form a continuous rod; and severing the continuous rod into a plurality of discrete rods.

Abstract: A smoking article is provided, including a heat source; an aerosol-forming substrate downstream of the heat source; a first heat-conducting element around and in contact with a rear portion of the heat source and an adjacent front portion of the aerosol-forming substrate; and a second heat-conducting element around at least a portion of the first heat-conducting element. The second heat-conducting element includes steel. At least part of the second heat-conducting element is radially separated from the first heat-conducting element.

Abstract: An electrically operated aerosol-generating system is provided, including an aerosol-generating device including an electrically powered heating element; and a heated aerosol-generating article including an aerosol-forming substrate radially encircled by a sheet of thermally-conductive material, which is a thermally conducting flame barrier configured to spread heat and to mitigate against a risk of igniting the substrate by application of a flame to the article, and a plurality of elements, assembled together with the substrate within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the substrate being disposed at the distal end of the rod, the elements including a spacer element disposed within the rod downstream of the substrate and a mouthpiece element extending upstream from the mouth end of the rod, the device being configured to receive the article and the heating element is configured to heat the substrate of the article.

Abstract: An electrically operated aerosol-generating system is provided, including an aerosol-generating device including an electrically powered heating element; and a heated aerosol-generating article including an aerosol-forming substrate radially encircled by a sheet of thermally-conductive material, which is a thermally conducting flame barrier configured to spread heat and to mitigate against a risk of igniting the substrate by application of a flame to the article, and a plurality of elements, assembled together with the substrate within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the substrate being disposed at the distal end of the rod, the elements including a spacer element disposed within the rod downstream of the substrate and a mouthpiece element extending upstream from the mouth end of the rod, the device being configured to receive the article and the heating element is configured to heat the substrate of the article.

Abstract: A smoking article is provided, including a heat source; an aerosol-forming substrate downstream of the heat source; a first heat-conducting element around and in contact with a rear portion of the heat source and an adjacent front portion of the aerosol-forming substrate; and a second heat-conducting element around at least a portion of the first heat-conducting element. At least part of the second heat-conducting element is radially separated from the first heat-conducting element; and, preferably, the first and second heat-conducting elements are separated by an outer paper wrapper.

Abstract: There is provided a heat source for a smoking article, including an upstream end and an opposed downstream end, and further including a combustible carbonaceous core and an integral, non-combustible, thermally insulating, peripheral layer. The core extends from the upstream end of the heat source the downstream end of the heat source. The peripheral layer extends from the upstream end of the heat source only part way along the length of the heat source and circumscribes an upstream portion of the core.

Abstract: An electrically operated aerosol-generating system is provided, including an aerosol-generating device including an electrically powered heating element; and a heated aerosol-generating article including an aerosol-forming substrate radially encircled by a sheet of thermally-conductive material, which is a thermally conducting flame barrier configured to spread heat and to mitigate against a risk of igniting the substrate by application of a flame to the article, and a plurality of elements, assembled together with the substrate within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the substrate being disposed at the distal end of the rod, the elements including a spacer element disposed within the rod downstream of the substrate and a mouthpiece element extending upstream from the mouth end of the rod, the device being configured to receive the article and the heating element is configured to heat the substrate of the article.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, including a plurality of components including an aerosol-forming substrate assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the heated aerosol-generating article defining a first air-flow path in which air drawn into the aerosol-generating article through the mouth end passes through the aerosol-forming substrate, and a second air-flow path in which air drawn into the aerosol-generating article through the mouth end does not pass through the aerosol-forming substrate, the resistance to draw (RTD) of the second air-flow path being lower than the RTD of the first air-flow path when the heated aerosol-generating article is not coupled to an aerosol-generating device.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, the heated aerosol-generating article including a plurality of components including an aerosol-forming substrate assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, in which a rigid hollow tube having an external diameter of between 5 mm and 15 mm and a length of between 5 mm and 15 mm is disposed upstream from the aerosol-forming substrate within the wrapper, the rigid hollow tube being substantially non-flammable and in which a pierceable film spans one end of the rigid hollow tube.

Abstract: A smoking article is provided, including a blind combustible heat source having opposed front and rear faces and having a transverse cross sectional area of at least about 60 percent of a transverse cross-sectional area of the smoking article; an aerosol-forming substrate downstream of the rear face, wherein the rear face and the aerosol-forming substrate are exposed to one another; a mouthpiece downstream of the aerosol-forming substrate; and one or more air inlets located downstream of the rear face and upstream of the mouthpiece. The one or more air inlets are located between the rear face and a downstream end of the aerosol-forming substrate and include one or more first air inlets around a periphery of the aerosol-forming substrate. Air drawn through the aerosol-forming substrate enters the smoking article through the one or more air inlets.

Abstract: A smoking article is provided, having a mouth end and a distal end, including a heat source; an aerosol-forming substrate; an airflow directing element including an air-permeable segment downstream of the substrate and defining an airflow pathway; and at least one air inlet for drawing air into the segment, wherein the pathway includes a first portion extending from the inlet towards the substrate and a second portion extending from the substrate towards the mouth end, wherein the first portion is defined by a low resistance-to-draw portion of the segment that extends from proximate to the inlet to an upstream end of the segment, and the segment further includes a high resistance-to-draw portion that extends from proximate to the inlet to a downstream end of the segment, and the ratio of the resistance-to-draw of the high portion to the low portion is higher than 1:1 and lower than 50:1.

Abstract: A combustible heat source (4) for a smoking article (2) comprises carbon and at least one ignition aid, wherein the ignition aid is present in an amount of at least 20 percent by dry weight of the combustible heat source. The combustible heat source (4) has a first portion and an opposed second portion. At least part (4b) of the combustible heat source (4) between the first portion and the second portion is wrapped in a combustion resistant wrapper (22) that is one or both of heat conducting and substantially oxygen impermeable. Upon ignition of the first portion of the combustible heat source (4), the second portion of the combustible heat source increases in temperature to a first temperature. During subsequent combustion of the combustible heat source (4), the second portion of the combustible heat source (4) maintains a second temperature lower than the first temperature.

Abstract: A heated aerosol-generating article is provided, including an aerosol-forming substrate radially encircled by a sheet of thermally-conductive material. The heated aerosol-generating article is for use with an electrically-operated aerosol-generating device comprising a heating element, for example an insertable heating element. The aerosol-forming substrate may be a rod comprising a gathered sheet of aerosol-forming material circumscribed by a wrapper, in which the wrapper is a sheet of thermally-conductive material. The thermally-conductive material acts as a thermally-conducting flame barrier for spreading heat and mitigating against the risk of a user igniting the aerosol-forming substrate by applying a flame, or other ignition source, to the heated aerosol-generating article.

Abstract: A heated aerosol-generating article for use with an aerosol-generating device is provided, including a plurality of components including an aerosol-forming substrate assembled within a wrapper to form a rod having a mouth end and a distal end upstream from the mouth end, the heated aerosol-generating article defining a first air-flow path in which air drawn into the aerosol-generating article through the mouth end passes through the aerosol-forming substrate, and a second air-flow path in which air drawn into the aerosol-generating article through the mouth end does not pass through the aerosol-forming substrate, the resistance to draw (RTD) of the second air-flow path being lower than the RTD of the first air-flow path when the heated aerosol-generating article is not coupled to an aerosol-generating device.