Abstract: A ball joint includes a cover plate with a nested portion along an outer perimeter having a nested portion thickness, a domed portion located radially inward of the outer perimeter having a domed portion thickness, and a pressed portion located between the nested portion and the domed portion having a pressed portion thickness. The pressed portion thickness is less than the domed portion thickness, which during manufacture, is formed when the cover plate and bearing are simultaneously pressed into their final form and position. A tool can be used to press the cover plate and bearing in a single operation. The tool can have interchangeable components, allowing for the manufacture of differently sized ball joints.

Abstract: A ball joint includes a cover plate with a nested portion along an outer perimeter having a nested portion thickness, a domed portion located radially inward of the outer perimeter having a domed portion thickness, and a pressed portion located between the nested portion and the domed portion having a pressed portion thickness. The pressed portion thickness is less than the domed portion thickness, which during manufacture, is formed when the cover plate and bearing are simultaneously pressed into their final form and position. A tool can be used to press the cover plate and bearing in a single operation. The tool can have interchangeable components, allowing for the manufacture of differently sized ball joints.

Abstract: A sway bar linkage assembly includes a socket joint, a shank extending from the socket joint, a bolt, and a bushing. The shank has a first bore with a first bore diameter and a second bore extending between the first bore and the socket joint. The second bore has a second bore diameter less than the first bore diameter such that a flange extends between the first bore and the second bore. The bolt has a head, a shaft extending from the head and a stud extending between the shaft is included. The shaft has a first diameter and the stud has second diameter less than the first diameter such that a ledge extends between the shaft and the stud. The bushing is compressed a predefined by the bolt when the bolt extends through the bushing and the ledge of the bolt abuts against the flange of the shank.