Patents by Inventor Stephen B. Falloon

Stephen B. Falloon has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9309366
    Abstract: A flexible polyurethane foam containing a flame retardant blend of at least one diester diol a ring-brominated aromatic compound and at least one epoxy resin.
    Type: Grant
    Filed: February 22, 2012
    Date of Patent: April 12, 2016
    Assignee: Chemtura Corporation
    Inventors: Carl H. Powell, Jr., Matthew D. Phillips, Stephen B. Falloon
  • Patent number: 8513346
    Abstract: A method for flame-retarding styrenic resins is disclosed wherein the method comprises incorporating in compositions an effective amount of at least one flame retardant compound comprising both aliphatic and aromatic bromine.
    Type: Grant
    Filed: March 16, 2012
    Date of Patent: August 20, 2013
    Assignee: Chemtura Corporation
    Inventors: Stephen B. Falloon, David W. Bartley, Julia E. Holland, Wayne Meyer, Steven Bakeis
  • Publication number: 20120264839
    Abstract: A flame retardant blend comprises the following components: (a) at least one diester diol of a ring-brominated aromatic compound; (b) at least one alkylated triphenylphosphate; and (c) at least one hindered phenolic anti-oxidant in which the phenolic ring is substituted by at least one alkanoic alkyl ester group in which the alkanoic acid moiety has from about 2 to about 4 carbon atoms and the alkyl group has about 6 to about 16 carbon atoms. The proportions by weight of components (a) and (b) in the blend are in the range of about 30:70 to about 70:30 and the proportion by weight of component (c) to the sum of components (a) and (b) is in the range of about 0.1:100 to 1:100.
    Type: Application
    Filed: February 23, 2012
    Publication date: October 18, 2012
    Applicant: CHEMTURA CORPORATION
    Inventors: CARL H. POWELL, JR., MATTHEW D. PHILLIPS, STEPHEN B. FALLOON
  • Publication number: 20120238657
    Abstract: A flexible polyurethane foam containing a flame retardant blend of at least one diester diol a ring-brominated aromatic compound and at least one epoxy resin.
    Type: Application
    Filed: February 22, 2012
    Publication date: September 20, 2012
    Applicant: Chemtura Corporation
    Inventors: Carl H. Powell, JR., Matthew D. Phillips, Stephen B. Falloon
  • Publication number: 20120184638
    Abstract: A method for flame-retarding styrenic resins is disclosed wherein the method comprises incorporating in compositions an effective amount of at least one flame retardant compound comprising both aliphatic and aromatic bromine.
    Type: Application
    Filed: March 16, 2012
    Publication date: July 19, 2012
    Inventors: Stephen B. Falloon, David W. Bartley, Julia E. Holland, Wayne Meyer, Steven Bakeis
  • Patent number: 8129457
    Abstract: A composition is disclosed that comprises an otherwise flammable flexible polyurethane foam and a multi-component flame retardant additive. The flame retardant additive includes an alkyl substituted aryl phosphate and an alkyl phosphate ester wherein the alkyl groups range from C4 to C20 and contain one to six oxygen atoms in the alkyl chain. Optionally, the flame retardant additive includes a halogenated flame retardant containing more than 30 wt. percent of bromine, chlorine, or a mixture thereof.
    Type: Grant
    Filed: March 20, 2007
    Date of Patent: March 6, 2012
    Assignee: Chemtura Corporation
    Inventors: Stephen B. Falloon, Matthew D. Phillips
  • Patent number: 8084511
    Abstract: The invention is a flame retardant for styrene foams. The flame retardant contains both aromatic bromine and an olefin. The olefin is an internal olefin. Desirable flame retardants are selected from: formula I: wherein R1 is C1-C6 and optionally containing a heteroatom or olefin; R2 is C1-C6 and optionally containing a heteroatom or olefin; and R3-R12 is H, C1-C6 (optionally containing a heteroatom), or halogen; and further wherein the compound of formula I is present in a concentration of at least 50 percent of a trans isomer; formula II: wherein R1 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; R2 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; and R3-R7 is H, C1-C6 (optionally containing a heteroatom), or halogen; and formula III: wherein R1 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; R2 is Halogen, H, C1-C6 and optionally containing a heteroatom or olefin; and R3-R6 is H, halogen.
    Type: Grant
    Filed: November 30, 2007
    Date of Patent: December 27, 2011
    Assignee: Chemtura Corporation
    Inventors: Mark V. Hanson, Stephen B. Falloon, Wayne Meyer
  • Patent number: 7776289
    Abstract: A method of producing decabromodiphenyl alkanes includes the steps of charging a reaction vessel with bromine and a bromination catalyst and introducing a diphenyl alkane into the vessel at a location above the level of the charge bromine and catalyst. A dip tube apparatus for introducing the diphenyl alkane includes an inner tube and an outer tube, each of which are disposed above the surface of the bromine reaction vessel. The inner tube is fitted with a plug having an opening. Diphenyl alkane flows through the inner tube, out the opening in the plug, and into the reactor. The outer tube is disposed around and along the inner tube. Reaction mass from the vessel is recirculated from the vessel, through the outer tube and back to the vessel so as to form a curtain of reaction mass around the stream of diphenyl alkane being simultaneously fed into the reaction vessel.
    Type: Grant
    Filed: December 30, 2004
    Date of Patent: August 17, 2010
    Assignee: Chemtura Corporation
    Inventors: Stephen B Falloon, Samuel U Mulligan, Donavon M McElveen, Ray W Atwell
  • Patent number: 7696256
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Grant
    Filed: October 16, 2009
    Date of Patent: April 13, 2010
    Assignee: Crompton Corporation
    Inventors: Stephen B. Falloon, Richard S. Rose, Matthew D. Phillips
  • Publication number: 20100041781
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Application
    Filed: October 16, 2009
    Publication date: February 18, 2010
    Applicant: Chemtura Corporation
    Inventors: Stephen B. FALLOON, Richard S. Rose, Matthew D. Phillips
  • Patent number: 7615168
    Abstract: There is presented a new flame retardant composition comprising a brominated aromatic composition and a butyl substituted phenyl phosphate.
    Type: Grant
    Filed: March 20, 2006
    Date of Patent: November 10, 2009
    Assignee: Chemtura Corporation
    Inventors: Stephen B. Falloon, Richard S. Rose, Matthew D. Phillips
  • Publication number: 20080221239
    Abstract: A method for flame-retarding styrenic resins is disclosed wherein the method comprises incorporating in compositions an effective amount of at least one flame retardant compound comprising both aliphatic and aromatic bromine.
    Type: Application
    Filed: January 15, 2008
    Publication date: September 11, 2008
    Inventors: Stephen B. Falloon, David W. Bartley, Julia E. Holland, Wayne Meyer, Steven Bakeis
  • Publication number: 20080221230
    Abstract: The invention is a flame retardant for styrene foams. The flame retardant contains both aromatic bromine and an olefin. The olefin is an internal olefin. Desirable flame retardants are selected from: formula I: wherein R1 is C1-C6 and optionally containing a heteroatom or olefin; R2 is C1-C6 and optionally containing a heteroatom or olefin; and R3-R12 is H, C1-C6 (optionally containing a heteroatom), or halogen; and further wherein the compound of formula I is present in a concentration of at least 50 percent of a trans isomer; formula II: wherein R1 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; R2 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; and R3-R7 is H, C1-C6 (optionally containing a heteroatom), or halogen; and formula III: wherein R1 is Halogen, C1-C6 and optionally containing a heteroatom or olefin; R2 is Halogen, H, C1-C6 and optionally containing a heteroatom or olefin; and R3-R6 is H, halogen.
    Type: Application
    Filed: November 30, 2007
    Publication date: September 11, 2008
    Inventors: Mark V. Hanson, Stephen B. Falloon, Wayne Meyer
  • Patent number: 7423069
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of tetrahalophthalate esters and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the tetrahalophthalate ester and the phosphorus-containing flame retardant comprises about 5 to about 20% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the tetrahalophthalate ester to the phosphorus-containing flame retardant is from about 80:20 to about 20:80 percent by weight and preferably from about 60:40 to about 40:60 percent by weight.
    Type: Grant
    Filed: May 5, 2003
    Date of Patent: September 9, 2008
    Assignee: Crompton Corporation
    Inventors: David Buszard, Matthew D. Phillips, Richard S. Rose, Stephen B. Falloon
  • Patent number: 7390839
    Abstract: Flame retardant flexible polyurethane foam compositions, methods of flame retarding flexible polyurethane foam compositions, articles made therefrom and flame retardants that comprise blends of (alkyl substituted) triaryl phosphate ester and phosphorus-containing flame retardant having at least about 5 wt. % phosphorus additives. The combined weight of the (alkyl substituted) triaryl phosphate ester and the phosphorus-containing flame retardant comprises about 5 to about 40% by weight of the flexible polyurethane foam compositions or reaction mixtures. The ratio of the (alkyl substituted) triaryl phosphate ester to the phosphorus-containing flame retardant is from about 95:5 to about 50:50 percent by weight.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: June 24, 2008
    Assignee: Great Lakes Chemical Corporation
    Inventors: Matthew D Phillips, Richard S Rose, Stephen B Falloon
  • Publication number: 20080015394
    Abstract: A process for substantially perbrominating diphenyl ether comprising the steps of: (A) adding the diphenyl ether to a mixture of: (i) a greater than 400 percent excess of the stoichiometric amount of bromine; and (ii) a catalytically effective amount of a Lewis acid catalyst; (B) heating said mixture to an elevated temperature during the addition; and (C) continuing the reaction at an elevated temperature after addition of the aromatic compound has been completed.
    Type: Application
    Filed: July 10, 2007
    Publication date: January 17, 2008
    Inventors: Steven Bakeis, David W. Bartley, Stephen B. Falloon, Timothy T. Lawlor, David C. Sanders, James D. Siebecker, Larry D. Timberlake
  • Patent number: 7307183
    Abstract: A method for preparing tetrabromobenzoate ester from a tetrabromophthalic anhydride including the steps of reacting the tetrabromophthalic anhydride with a catalyst and an alcohol at a temperature that favors partial esterification over complete esterification of the tetrabromophthalic anhydride to form a tetrabromophthalate half-ester reaction mixture; and feeding the half-ester reaction mixture to at least one reactor having and maintaining a temperature that favors decarboxylation over esterification to produce a tetrabromobenzoate ester-containing product. The temperature favoring partial esterification of the tetrabromophthalic anhydride is between about 70° C. and 130° C. The temperature favoring decarboxylation over esterification is between about 190° C. and 205° C. The tetrabromobenzoate ester-containing product comprises at least about 85% tetrabromobenzoate ester. The at least one reactor may include two or more reactors connected to one another in series.
    Type: Grant
    Filed: July 29, 2003
    Date of Patent: December 11, 2007
    Assignee: Great Lakes Chemical Corporation
    Inventors: David W. Bartley, James D. Siebecker, Stephen B. Falloon
  • Publication number: 20070221892
    Abstract: A composition is disclosed that comprises an otherwise flammable flexible polyurethane foam and a multi-component flame retardant additive. The flame retardant additive includes an alkyl substituted aryl phosphate and an alkyl phosphate ester wherein the alkyl groups range from C4 to C20 and contain one to six oxygen atoms in the alkyl chain. Optionally, the flame retardant additive includes a halogenated flame retardant containing more than 30 wt. percent of bromine, chlorine, or a mixture thereof.
    Type: Application
    Filed: March 20, 2007
    Publication date: September 27, 2007
    Inventors: Stephen B. Falloon, Mathew D. Phillips
  • Patent number: 7008973
    Abstract: A flexible, flame-retarded, polyurethane foam comprising brominated and/or phosphorous flame retardants and an acid scavenger.
    Type: Grant
    Filed: January 14, 2004
    Date of Patent: March 7, 2006
    Assignee: PABU Services, Inc.
    Inventors: Stephen B. Falloon, Richard S. Rose, Mathew D. Phillips
  • Patent number: 6841707
    Abstract: A method of producing decabromodiphenyl alkanes includes the steps of charging a reaction vessel with bromine and a bromination catalyst and introducing a diphenyl alkane into the vessel at a location above the level of the charge bromine and catalyst. A dip tube apparatus for introducing the diphenyl alkane includes an inner tube and an outer tube, each of which are disposed above the surface of the bromine reaction vessel. The inner tube is fitted with a plug having an opening. Diphenyl alkane flows through the inner tube, out the opening in the plug, and into the reactor. The outer tube is disposed around and along the inner tube. Reaction mass from the vessel is recirculated from the vessel, through the outer tube and back to the vessel so as to form a curtain of reaction mass around the stream of diphenyl alkane being simultaneously fed into the reaction vessel.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: January 11, 2005
    Assignee: Pabu Services, Inc.
    Inventors: Stephen B. Falloon, Samuel Mulligan, Donavon W. McElveen, Ray W. Atwell