Abstract: A low NOx burner for installation on a furnace wall has an elongated tube connected to a combustion air supply, the furnace side end of which mounts a combustion air spinner that is spaced from the furnace wall. A plurality of air ports extend through the wall into the combustion chamber. Downstream ends of the air ports are spaced from the furnace wall as well as from the spinner, and they are configured to bias the discharged air flow towards the spinner. A plurality of first fuel gas spuds with fuel gas discharge orifices arranged about the spinner and discharges fuel gas into the combustion chamber downstream of the spinner. A second fuel gas spud is disposed in pockets between adjacent pairs of air ports which are closed against the furnace wall so that no combustion air flows through the pockets. The third gas spuds are placed inside the air ports.

Abstract: A method and apparatus for preheating a furnace during a warm-up phase of furnace operation. The furnace has main burners with a tubular fuel supply surrounded by a main combustion air duct defining an annular space between the supply and the duct that extends in an axial direction of the main burner. A pilot nozzle in the annular space extends in an axial direction of the burner towards an interior of the furnace and discharges readily ignitable fluid fuel jets through orifices in the nozzle toward the interior of the furnace. Combustion air from the duct is directed past the nozzle and is mixed with the fuel discharged from the orifices to form an ignitable mixture that is ignited to form the furnace heating pilot flame downstream of the nozzle.

Abstract: A low NOx burner for installation on a furnace wall. The burner has an elongated tube connected to a combustion air supply, the furnace side end of which mounts a combustion air spinner that is spaced a substantial distance from the furnace wall. A plurality of typically six elongated air ports extend through the wall from the windbox of the furnace into the combustion chamber and supply most of the required combustion air. Downstream ends of the air ports are spaced from the furnace wall as well as from the spinner, and they are configured to bias the discharged air flow towards the spinner. A plurality of first fuel gas spuds with fuel gas discharge orifices is arranged about the spinner and discharges fuel gas into the combustion chamber downstream of the spinner. A second fuel gas spud is disposed in pockets between adjacent pairs of air ports which are closed against the furnace wall so that no combustion air flows through the pockets.