Abstract: Embodiments of a foot apparatus for use with a power reciprocating saw having a nose portion configured to receive the same, the apparatus comprising an elongated foot stem configured to be inserted into the nose portion of the saw a foot pad having a forward surface for contacting a work piece and having an opening through which a blade extends, a front housing having one end portion with a first pivot connection to the stem and an opposite end portion having a second pivot connection to the foot pad, a compliant element interposed between one of the foot pad and front housing and the stem configured to resist pivoting of the front housing relative to the stem and thereby isolate and dampen vibration and shock that is transmitted to the stem by reciprocating action of the plunger and by cutting of a work piece.

Abstract: A drive apparatus for a reciprocating tool includes a housing, a rotatable drive shaft assembly located in the housing, and an elongated plunger located in the housing for a reciprocating motion. The plunger has a front end portion for attaching a cutting blade thereto. The drive apparatus also includes a rotary joint elongated rocker having a lower end portion with a lower pivot connection to the housing and an upper end with an upper pivot connection to a mid portion of the plunger. A wobble plate interface is operatively connected to the drive shaft assembly, a lower portion having an effective lower pivot connection. The wobble plate interface also has an upper pivot connection to a rear portion of the plunger and configured to reciprocate the plunger generally in its lengthwise direction during alternating cutting and return strokes.

Abstract: A power tool in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a mechanical fuse positioned to maintain the swing arm assembly in the first swing arm position, an actuator configured to apply a force to the mechanical fuse sufficient to break the mechanical fuse and to force the swing arm assembly away from the first swing arm position and toward the second swing arm position, and a control system configured to actuate the actuator in response to a sensed condition.

Abstract: A hinge connection between first and second links, including a shaft; a threaded aperture formed within an end portion of the shaft; and a pair of bearings. The hinge connection may optionally include a spacer surrounding the shaft. In addition, there is also a bushing surrounding the end portion of the shaft. A threaded fastening member is inserted into the threaded aperture of the shaft. Upon insertion and tightening of the threaded fastening member, any axial gap between the first bearing and the bushing is eliminated. Also disclosed is a hinge connection with a split shaft, including two cantilever shafts, where a main axial portion of each cantilever shaft is seated within a bore of the first link; and a pair of bearings, where an inner portion of each of the cantilever shafts is rotatably seated within one of the bearings.

Abstract: Embodiments of a foot apparatus for use with a power reciprocating saw having a nose portion configured to receive the same, the apparatus comprising an elongated foot stem configured to be inserted into the nose portion of the saw a foot pad having a forward surface for contacting a work piece and having an opening through which a blade extends, a front housing having one end portion with a first pivot connection to the stem and an opposite end portion having a second pivot connection to the foot pad, a compliant element interposed between one of the foot pad and front housing and the stem configured to resist pivoting of the front housing relative to the stem and thereby isolate and dampen vibration and shock that is transmitted to the stem by reciprocating action of the plunger and by cutting of a work piece.

Abstract: A power tool in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a mechanical fuse positioned to maintain the swing arm assembly in the first swing arm position, an actuator configured to apply a force to the mechanical fuse sufficient to break the mechanical fuse and to force the swing arm assembly away from the first swing arm position and toward the second swing arm position, and a control system configured to actuate the actuator in response to a sensed condition.

Abstract: A power tool in one embodiment includes a work-piece support surface, a swing arm assembly movable along a swing path between a first swing arm position whereat a portion of a shaping device supported by the swing arm assembly extends above the work-piece support surface and a second swing arm position whereat the portion of the shaping device does not extend above the work-piece support surface, a latch pin pivotable between a first position engaged with the swing arm assembly and a second position whereat the latch is not engaged with the swing arm assembly, an actuator configured to pivot the latch pin from the first position to the second position and to force the swing arm assembly away from the first swing arm position and toward the second swing arm position, and a control system configured to actuate the actuator in response to a sensed condition.

Abstract: A power saw having a reciprocating blade, including a housing having a handle portion for holding the saw; a variable speed motor in the housing for driving the reciprocating blade; a mechanism configured to move the reciprocating blade in a non-linear path; an electronic controller for controlling the operation of the motor; a trigger switch configured to provide an electrical signal to the controller that is proportional to the amount of travel that the switch is moved, wherein the signal causes the controller to operate the motor through a range of operating speeds; and a mode switch operatively connected to the controller and including a first mode providing normal operating speeds responsive to the trigger switch being selectively moved through its range of travel, and a second mode wherein the operating speeds are within the range of about 50% to about 80% of the normal operating speeds.

Abstract: Embodiments are directed to a power compound miter saw having miter angle as well as bevel angle adjustment capabilities, with sensing units that can measure the angular position of the miter table relative to the base as well as the bevel angle of the blade relative to the table. Such sensing units generate position signals that can be used to provide a digital display of the miter and bevel angles to a high degree of accuracy. Moreover, the embodiments utilize mechanisms which enable a user to tighten the pivot connections of the table and the base as well as the pivot connection between the table and the bevel pivot support housing without damaging the sensing units. The sensing units are configured and mounted in such a way as to not interfere with access to the nut which can be rotated to vary the amount of friction between the adjacent components.

Abstract: Preferred embodiments of a reciprocating drive apparatus are disclosed that comprise a housing, a rotatable drive shaft assembly located in the housing an elongated plunger located in the housing for reciprocating motion, the plunger having a front end portion for attaching a tool thereto, a rotary joint rocker mechanism supported in the housing and operatively connected to the plunger and the drive shaft assembly so that rotation of the drive shaft assembly produces reciprocating motion of the plunger. Another preferred embodiment includes a reciprocating counterweight.

Abstract: Embodiments of an alignment system for a table saw are disclosed, wherein the table saw has a rotatable blade that extends through its table top, the table top having spaced indicia oriented in a direction parallel to the plane of the blade, comprising an elongated fence having first and second end portions, at least the first end portion having a mechanism for securing the fence on the table saw, an elongated portion attached to the first end portion and extending over the table top, the fence being normally oriented so that the elongated portion is parallel to the plane of the blade and being laterally adjustable relative to the blade, at least two light emitting units mounted on the fence at spaced locations along the length of the fence, each unit configured to direct light on a first side of the fence toward the indicia and enable an observer to determine if the fence is oriented parallel to the indicia.

Abstract: Embodiments are disclosed of a drive apparatus for a reciprocating tool, that comprises a housing, a rotatable drive shaft assembly located in the housing, an elongated plunger located in the housing for reciprocating motion, the plunger having a front end portion for attaching a cutting blade thereto, a rotary joint elongated rocker having a lower end portion with a lower pivot connection to the housing and an upper end with an upper pivot connection to a mid portion of the plunger, a wobble plate interface operatively connected to the drive shaft assembly, a lower portion having an effective lower pivot connection, the interface also having an upper pivot connection to a rear portion of the plunger and configured to reciprocate the plunger generally in its lengthwise direction during alternating cutting and return strokes, the distances between the upper and lower pivot connections of both the rocker and wobble plate interface together with the distance between the upper pivot connections thereof to the plu

Abstract: Embodiments are disclosed for a reciprocating saw that comprises a housing, a drive mechanism in the housing, a motor in the housing for driving the drive mechanism, an elongated plunger located in the housing for reciprocating motion and having a front end portion for attaching a saw blade for cutting material, the saw having an energy absorbing compliant configuration at least partially isolating a portion of the plunger and the drive mechanism from high energy impulses that can be produced by the saw blade being bound in the material being sawed during operation of the saw.

Abstract: Embodiments are disclosed of a drive apparatus for a reciprocating tool, that comprises a housing, a rotatable drive shaft assembly located in the housing, an elongated plunger located in the housing for reciprocating motion, the plunger having a front end portion for attaching a cutting blade thereto, a rotary joint elongated rocker having a lower end portion with a lower pivot connection to the housing and an upper end with an upper pivot connection to a mid portion of the plunger, a wobble plate interface operatively connected to the drive shaft assembly, a lower portion having an effective lower pivot connection, the interface also having an upper pivot connection to a rear portion of the plunger and configured to reciprocate the plunger generally in its lengthwise direction during alternating cutting and return strokes, the distances between the upper and lower pivot connections of both the rocker and wobble plate interface together with the distance between the upper pivot connections thereof to the plu

Abstract: Preferred embodiments of a reciprocating drive apparatus are disclosed that comprise a housing, a rotatable drive shaft assembly located in the housing an elongated plunger located in the housing for reciprocating motion, the plunger having a front end portion for attaching a tool thereto, a rotary joint rocker mechanism supported in the housing and operatively connected to the plunger and the drive shaft assembly so that rotation of the drive shaft assembly produces reciprocating motion of the plunger. Another preferred embodiment includes a reciprocating counterweight.

Abstract: Preferred embodiments of a reciprocating drive apparatus are disclosed that comprise a housing, a rotatable drive shaft assembly located in the housing an elongated plunger located in the housing for reciprocating motion, the plunger having a front end portion for attaching a tool thereto, a rotary joint rocker mechanism supported in the housing and operatively connected to the plunger and the drive shaft assembly so that rotation of the drive shaft assembly produces reciprocating motion of the plunger. Another preferred embodiment includes a reciprocating counterweight.

Abstract: Embodiments of an alignment system for a table saw are disclosed, wherein the table saw has a rotatable blade that extends through its table top, the table top having spaced indicia oriented in a direction parallel to the plane of the blade, comprising an elongated fence having first and second end portions, at least the first end portion having a mechanism for securing the fence on the table saw, an elongated portion attached to the first end portion and extending over the table top, the fence being normally oriented so that the elongated portion is parallel to the plane of the blade and being laterally adjustable relative to the blade, at least two light emitting units mounted on the fence at spaced locations along the length of the fence, each unit configured to direct light on a first side of the fence toward the indicia and enable an observer to determine if the fence is oriented parallel to the indicia.

Abstract: A table saw having various embodiments of a measurement and display system. Several embodiments have at least one fence rail on which a removable fence is movably supported and comprise an elongated sensor strip that is located adjacent the fence rail and a sensing unit that is supported and positioned adjacent to the sensor strip and is capable of providing an electrical signal to a display unit that is indicative of the position of the sensor unit relative to the elongated sensor strip. A processing unit is operatively connected to the sensing unit and display unit to provide a digital readout of the position of the sensing unit. A switch is connected to the processing unit and is adapted to provide a zero or reference setting position.

Abstract: A plunge-type router is disclosed which is useful for either freehand or router table mounted operation. The router has a base and a motor housing assembly with the base being adjustable relative to the motor housing assembly and operates in a conventional plunge router operation, but has an depth rod adjusting and measuring mechanism that includes an electronic measuring system with a digital display and control functionality that enables a user to accurately measure the position of a depth rod and thereby accurately set a depth of cut value which is displayed on a digital readout.