Patents by Inventor Stephen C. Raper

Stephen C. Raper has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20110126736
    Abstract: A composition comprising pulverized hydrous kaolins having a particle size distribution meeting the following ratio: ( cumulative ? ? mass ? ? at ? ? 0.5 ? ? ?m ) ( cumulative ? ? mass ? ? at ? ? 2 ? ? ?m ) ? 0.5 , and a median particle size (D50) less than or equal to 2.0 ?m and a composition comprising hydrous kaolins having the particle size distribution, the median particle size (D50), and certain Hegman dispersion according to the “SSM” V-T Alkyd Hegman Test are disclosed. Also disclosed is a method of preparing a composition comprising inventive hydrous kaolins, as well as a method of increasing the dispersion rate of hydrous kaolins. Products, such as inks, paints, polymer products, rubber products, and coatings, using the inventive hydrous kaolins are also disclosed.
    Type: Application
    Filed: February 10, 2011
    Publication date: June 2, 2011
    Inventors: Edward J. SARE, Stephen C. RAPER
  • Publication number: 20100263576
    Abstract: Disclosed herein are dry aggregated calcium carbonates, comprising calcium carbonate and at least one inorganic binder, wherein the dry aggregated calcium carbonate has a median aggregate particle size (D50) of at least 5 microns. Also disclosed are compositions comprising such calcium carbonates. Products, such as paints, and methods of making products containing such aggregated calcium carbonate are further disclosed.
    Type: Application
    Filed: May 18, 2010
    Publication date: October 21, 2010
    Inventors: Edward J. Sare, Stephen C. Raper, Julie Figlar
  • Patent number: 7611575
    Abstract: The present invention relates to coarse calcined kaolin slurries having a high solids content. The invention also relates to methods of making such slurries. The resulting slurries can have a solids content of at least about 58% by weight wherein at least about 40% by weight of the calcined kaolin particles has a particle size of at least about 1 ?m. The slurries can be stabilized where the solids show little settling from suspension. The slurries have many uses, including fillers or extenders in paint and coating compositions for paper or paper board. More generally, the inventive products may be used wherever calcined kaolins are used. The present invention also related to coarse calcined kaolin slurries having a multimodal particle size distribution and a high solids content.
    Type: Grant
    Filed: December 1, 2003
    Date of Patent: November 3, 2009
    Assignee: Imerys Pigments, Inc.
    Inventors: Edward J. Sare, Tommy L. Adkins, Stephen C. Raper
  • Publication number: 20080267851
    Abstract: The present invention relates to calcined kaolins having optimal whiteness and brightness properties. The calcined kaolins can comprise metakaolin, fully calcined kaolin, or flash calcined kaolin. The kaolin can be calcined from hydrous kaolin that has been subjected to enhanced magnetic separation. The resulting calcined kaolin can have a whiteness defined by a Hunter lab coordinate L value of at least about (96). The calcined kaolin can also have a brightness of at least about (90), as measured by a Technibrite TB-1C instrument. The present invention also relates to methods of preparing calcined kaolins. The present invention also relates to paints, polymers, coatings, ceramics, paper, and cementitious products comprising these calcined kaolins.
    Type: Application
    Filed: July 15, 2004
    Publication date: October 30, 2008
    Inventors: Edward J. Sare, Tommy L. Adkins, Stephen C. Raper, Julie Figlar
  • Publication number: 20080168925
    Abstract: Disclosed herein are dry aggregated calcium carbonates, comprising calcium carbonate and at least one inorganic binder, wherein the dry aggregated calcium carbonate has a median aggregate particle size (D50) of at least 5 ?m. Also disclosed are compositions comprising such dry aggregated calcium carbonates. Products, such as paints, and methods of making products containing such aggregated calcium carbonate are further disclosed.
    Type: Application
    Filed: March 29, 2006
    Publication date: July 17, 2008
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Julie Figlar
  • Patent number: 6652642
    Abstract: The present invention relates to calcined kaolin products, their production, and use. More specifically, the invention relates to calcined kaolin-containing products having a median diameter particle size of from about 0.5 &mgr;m to about 10 &mgr;m, and a multimodal particle size distribution defined herein. The calcined kaolin products of the invention possess a combination of physical properties and applied properties not previously seen together in calcined kaolin pigments. The products according to the invention find use as flattening (or matting) agents, and as fillers or extenders in paint and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: November 25, 2003
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Julie Figlar
  • Publication number: 20020088376
    Abstract: The present invention relates to calcined kaolin products, their production, and use. More specifically, the invention relates to calcined kaolin-containing products having a median diameter particle size of from about 0.5 &mgr;m to about 10 &mgr;m, and a multimodal particle size distribution defined herein. The calcined kaolin products of the invention possess a combination of physical properties and applied properties not previously seen together in calcined kaolin pigments. The products according to the invention find use as flattening (or matting) agents, and as fillers or extenders in paint and coating compositions. More generally, the inventive products may be used wherever calcined kaolins are used.
    Type: Application
    Filed: January 16, 2002
    Publication date: July 11, 2002
    Applicant: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Julie Figlar
  • Patent number: 6103005
    Abstract: The present invention provides compositions, and method for making same, comprising large particle size, calcined kaolin clays that, when used in paint formulations, provide paints having low sheen and good weathering resistance. Compositions of the invention include a composition comprising the pigment produced by a process comprising calcining a feed comprising kaolin having a median equivalent spherical diameter (e.s.d.) as measured on a Sedigraph 5100 of greater than about 2.0 microns and having .ltoreq. about 15% less than 0.5 micron.
    Type: Grant
    Filed: September 10, 1999
    Date of Patent: August 15, 2000
    Assignee: Imerys Kaolin, Inc.
    Inventors: Edward J. Sare, Stephen C. Raper, Tommy L. Adkins, Curtis L. Manning