Patents by Inventor Stephen C. Toebes

Stephen C. Toebes has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9371183
    Abstract: A multilevel vertical conveyor system for transporting uncontained case units to and from a multilevel storage structure having an array of vertically stacked storage levels is provided and includes a frame having platform guide members, a drive member connected to the frame, and support platforms coupled to the drive member. The drive member is configured to move the support platforms relative to the frame in a substantially continuous vertical loop, each of the support platforms being configured to support multiple uncontained case units where each of the multiple uncontained case units is disposed at a respective predetermined area of a respective support platform, the support platforms have support members that are guided by guide members substantially throughout a path of the substantially continuous vertical loop, where the support members are guided in three point contact by the guide members substantially throughout the path.
    Type: Grant
    Filed: April 6, 2015
    Date of Patent: June 21, 2016
    Assignee: Symbotic, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Publication number: 20160137419
    Abstract: An automated storage and retrieval system including a storage structure with storage racks having a seating surface configured to support case units where a position of each case unit is non-deterministic for each storage location on the storage racks, each case unit has a predetermined storage position and a controller is configured to determine the predetermined storage position, a picking aisle configured to provide access to the case units within the storage structure, and a seismic disturbance restorative system including seismic disturbance motions sensors disposed on the storage racks, a seismic disturbance control module in communication with the seismic disturbance sensors and configured to identify a seismic disturbance, and an automated case mapper configured to traverse the picking aisle, the automated case mapper being in communication with and initialized by the seismic disturbance control module to identify a seated position of at least one case unit within the storage structure.
    Type: Application
    Filed: January 26, 2016
    Publication date: May 19, 2016
    Inventors: Robert Sullivan, Stephen C. Toebes
  • Publication number: 20160137416
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot includes a payload bed having at least one reference datum surface and at least one payload justification device, the at least one payload justification device being configured to position a payload on the payload bed in substantial contact with the at least one reference datum surface to place the payload in a predetermined position on the payload bed.
    Type: Application
    Filed: November 16, 2015
    Publication date: May 19, 2016
    Inventors: Stephen C. Toebes, Robert Sullivan, Forrest Buzan
  • Patent number: 9327903
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: May 3, 2016
    Assignee: SYMBOTIC, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Patent number: 9309050
    Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.
    Type: Grant
    Filed: April 13, 2015
    Date of Patent: April 12, 2016
    Assignee: Symbotic, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan, Michael Cyrulik
  • Publication number: 20160031642
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Application
    Filed: October 13, 2015
    Publication date: February 4, 2016
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Patent number: 9242800
    Abstract: An automated storage and retrieval system including a storage structure with storage racks having a seating surface configured to support case units where a position of each case unit is non-deterministic for each storage location on the storage racks, each case unit has a predetermined storage position and a controller is configured to determine the predetermined storage position, a picking aisle configured to provide access to the case units within the storage structure, and a seismic disturbance restorative system including seismic disturbance motions sensors disposed on the storage racks, a seismic disturbance control module in communication with the seismic disturbance sensors and configured to identify a seismic disturbance, and an automated case mapper configured to traverse the picking aisle, the automated case mapper being in communication with and initialized by the seismic disturbance control module to identify a seated position of at least one case unit within the storage structure.
    Type: Grant
    Filed: February 10, 2015
    Date of Patent: January 26, 2016
    Assignee: Symbotic, LLC
    Inventors: Robert Sullivan, Stephen C. Toebes
  • Patent number: 9187244
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot includes a payload bed having at least one reference datum surface and at least one payload justification device, the at least one payload justification device being configured to position a payload on the payload bed in substantial contact with the at least one reference datum surface to place the payload in a predetermined position on the payload bed.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: November 17, 2015
    Assignee: Symbotic, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan, Forrest Buzan
  • Publication number: 20150309511
    Abstract: An autonomous transport vehicle for transporting items in a storage and retrieval system is provided. The autonomous transport vehicle includes at least two drive wheels and a controller, where each drive wheel is independently driven and a drive wheel encoder is disposed adjacent each drive wheel. The controller, in communication with the drive wheel encoders, is configured to determine a kinematic state of the autonomous transport vehicle within the storage and retrieval system based on incremental data from the drive wheel encoders only and independent of drive wheel slippage.
    Type: Application
    Filed: February 23, 2015
    Publication date: October 29, 2015
    Inventors: Robert Sullivan, Stephen C. Toebes, Forrest Buzan, Andrew Eccles
  • Patent number: 9156394
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: October 13, 2015
    Assignee: Symbotic, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Publication number: 20150239665
    Abstract: A multilevel vertical conveyor system for transporting uncontained case units to and from a multilevel storage structure having an array of vertically stacked storage levels is provided and includes a frame having platform guide members, a drive member connected to the frame, and support platforms coupled to the drive member. The drive member is configured to move the support platforms relative to the frame in a substantially continuous vertical loop, each of the support platforms being configured to support multiple uncontained case units where each of the multiple uncontained case units is disposed at a respective predetermined area of a respective support platform, the support platforms have support members that are guided by guide members substantially throughout a path of the substantially continuous vertical loop, where the support members are guided in three point contact by the guide members substantially throughout the path.
    Type: Application
    Filed: April 6, 2015
    Publication date: August 27, 2015
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Publication number: 20150239666
    Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.
    Type: Application
    Filed: April 13, 2015
    Publication date: August 27, 2015
    Inventors: Stephen C. Toebes, Robert Sullivan, Michael Cyrulik
  • Publication number: 20150239668
    Abstract: An automated storage and retrieval system including a storage structure with storage racks having a seating surface configured to support case units where a position of each case unit is non-deterministic for each storage location on the storage racks, each case unit has a predetermined storage position and a controller is configured to determine the predetermined storage position, a picking aisle configured to provide access to the case units within the storage structure, and a seismic disturbance restorative system including seismic disturbance motions sensors disposed on the storage racks, a seismic disturbance control module in communication with the seismic disturbance sensors and configured to identify a seismic disturbance, and an automated case mapper configured to traverse the picking aisle, the automated case mapper being in communication with and initialized by the seismic disturbance control module to identify a seated position of at least one case unit within the storage structure.
    Type: Application
    Filed: February 10, 2015
    Publication date: August 27, 2015
    Inventors: Robert Sullivan, Stephen C. Toebes
  • Publication number: 20150104282
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Application
    Filed: December 19, 2014
    Publication date: April 16, 2015
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Patent number: 9008884
    Abstract: A storage and retrieval system including a storage structure having storage shelves, each storage shelf having slats for supporting stored items where the slats are spaced apart from each other by a predetermined distance, an autonomous transport vehicle including at least one sensor configured to sense each of the slats and output a signal indicating when a slat is sensed, and a controller for verifying a location of the autonomous transport vehicle within the storage structure based on at least the output signal.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: April 14, 2015
    Assignee: Symbotic LLC
    Inventors: Stephen C. Toebes, Robert Sullivan, Michael Cyrulik
  • Patent number: 8998554
    Abstract: A multilevel vertical conveyor system for transporting uncontained case units to and from a multilevel storage structure having an array of vertically stacked storage levels is provided and includes a frame having platform guide members, a drive member connected to the frame, and support platforms coupled to the drive member. The drive member is configured to move the support platforms relative to the frame in a substantially continuous vertical loop, each of the support platforms being configured to support multiple uncontained case units where each of the multiple uncontained case units is disposed at a respective predetermined area of a respective support platform, the support platforms have support members that are guided by guide members substantially throughout a path of the substantially continuous vertical loop, where the support members are guided in three point contact by the guide members substantially throughout the path.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: April 7, 2015
    Assignee: Symbotic LLC
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Patent number: 8965619
    Abstract: An autonomous transport vehicle for transporting items in a storage and retrieval system is provided. The autonomous transport vehicle includes at least two drive wheels and a controller, where each drive wheel is independently driven and a drive wheel encoder is disposed adjacent each drive wheel. The controller, in communication with the drive wheel encoders, is configured to determine a kinematic state of the autonomous transport vehicle within the storage and retrieval system based on incremental data from the drive wheel encoders only and independent of drive wheel slippage.
    Type: Grant
    Filed: December 15, 2011
    Date of Patent: February 24, 2015
    Assignee: Symbotic, LLC
    Inventors: Robert Sullivan, Stephen C. Toebes, Forrest Buzan, Andrew Eccles
  • Patent number: 8954188
    Abstract: An automated storage and retrieval system including a storage structure with storage racks having a seating surface configured to support case units where a position of each case unit is non-deterministic for each storage location on the storage racks, each case unit has a predetermined storage position and a controller is configured to determine the predetermined storage position, a picking aisle configured to provide access to the case units within the storage structure, and a seismic disturbance restorative system including seismic disturbance motions sensors disposed on the storage racks, a seismic disturbance control module in communication with the seismic disturbance sensors and configured to identify a seismic disturbance, and an automated case mapper configured to traverse the picking aisle, the automated case mapper being in communication with and initialized by the seismic disturbance control module to identify a seated position of at least one case unit within the storage structure.
    Type: Grant
    Filed: September 10, 2012
    Date of Patent: February 10, 2015
    Assignee: Symbotic, LLC
    Inventors: Robert Sullivan, Stephen C. Toebes
  • Patent number: 8919801
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Grant
    Filed: April 4, 2014
    Date of Patent: December 30, 2014
    Assignee: Symbotic, LLC
    Inventors: Stephen C. Toebes, Robert Sullivan
  • Publication number: 20140339788
    Abstract: An autonomous transport robot for transporting a payload, the autonomous transport robot including a drive section assembly having at least one motor and a pair of drive wheels coupled to the motor, a frame configured to support a payload, a transfer arm connected to the frame and configured for the autonomous transfer of payload to and from the frame, and a suspension system movably connecting the drive section assembly and the frame allowing relative movement between the frame and the drive section assembly.
    Type: Application
    Filed: April 4, 2014
    Publication date: November 20, 2014
    Applicant: SYMBOTIC, LLC.
    Inventors: Stephen C. Toebes, Robert Sullivan