Abstract: Apparatus and methods are provided that are capable of mass production of particulate materials, such as graphene particulates. The apparatus comprises an ignition assembly that comprises readily interchangeable electrode cassettes and that may be configured to self-clean in between the combustion cycles in which the particulate materials are generated. Methods of generating the particulate materials require low energy inputs in order to initiate the combustion reaction, which is then self-sustaining until the reactants are depleted.