Abstract: Disclosed herein are embodiments of a patterned electrode comprising regions of catalyst and segregating regions that separate the regions of catalyst. The segregating regions may be regions of non-catalytic material. The catalyst regions may correspond to the channels of a flow field. The electrode provides improved fuel cell performance, particularly at high current densities. The electrode may be for all suitable applications, such as in a membrane electrode assembly and/or a fuel cell. Also disclosed is a method for making the patterned electrode. The method may comprise using masks to apply the catalyst and non-catalyst material to a substrate.

Abstract: A method of recovering waste water from hydrocarbon production wells includes filtering contaminated water directly from a production site and filtering through a perfluorosulfonic acid containing membrane to produce purified steam while losing only about 1 atmosphere of pressure. The steam can be used for energy recovery or condensed and recycled into a subsequent production site.

Abstract: Systems and processes for producing hydrogen using bacteria are described. One detailed process for producing hydrogen uses a system for producing hydrogen as described herein, the system including a reactor. Anodophilic bacteria are disposed within the interior of the reactor and an organic material oxidizable by an oxidizing activity of the anodophilic bacteria is introduced and incubated under oxidizing reactions conditions such that electrons are produced and transferred to the anode. A power source is activated to increase a potential between the anode and the cathode, such that electrons and protons combine to produce hydrogen gas. In one system for producing hydrogen is provided which includes a reaction chamber having a wall defining an interior of the reactor and an exterior of the reaction chamber.

Abstract: Systems and processes for producing hydrogen using bacteria are described. One detailed process for producing hydrogen uses a system for producing hydrogen as described herein, the system including a reactor. Anodophilic bacteria are disposed within the interior of the reactor and an organic material oxidizable by an oxidizing activity of the anodophilic bacteria is introduced and incubated under oxidizing reactions conditions such that electrons are produced and transferred to the anode. A power source is activated to increase a potential between the anode and the cathode, such that electrons and protons combine to produce hydrogen gas. In one system for producing hydrogen is provided which includes a reaction chamber having a wall defining an interior of the reactor and an exterior of the reaction chamber.

Abstract: Systems and processes for producing hydrogen using bacteria are described. One detailed process for producing hydrogen uses a system for producing hydrogen as described herein, the system including a reactor. Anodophilic bacteria are disposed within the interior of the reactor and an organic material oxidizable by an oxidizing activity of the anodophilic bacteria is introduced and incubated under oxidizing reactions conditions such that electrons are produced and transferred to the anode. A power source is activated to increase a potential between the anode and the cathode, such that electrons and protons combine to produce hydrogen gas. One system for producing hydrogen includes a reaction chamber having a wall defining an interior of the reactor and an exterior of the reaction chamber. An anode is provided which is at least partially contained within the interior of the reaction chamber and a cathode is also provided which is at least partially contained within the interior of the reaction chamber.

Abstract: A method for recovering and recycling catalyst coated fuel cell membranes includes dissolving the used membranes in water and solvent, heating the dissolved membranes under pressure and separating the components. Active membranes are produced from the recycled materials.

Abstract: Systems and processes for producing hydrogen using bacteria are described. One detailed process for producing hydrogen uses a system for producing hydrogen as described herein, the system including a reactor. Anodophilic bacteria are disposed within the interior of the reactor and an organic material oxidizable by an oxidizing activity of the anodophilic bacteriais introduced and incubated under oxidizing reactions conditions such that electrons are produced and transferred to the anode. A power source is activated to increase a potential between the anode and the cathode, such that electrons and protons combine to produce hydrogen gas. One system for producing hydrogen includes a reaction chamber having a wall defining an interior of the reactor and an exterior of the reaction chamber. An anode is provided which is at least partially contained within the interior of the reaction chamber and a cathode is also provided which is at least partially contained within the interior of the reaction chamber.

Abstract: A method for recovering and recycling catalyst coated fuel cell membranes includes dissolving the used membranes in water and solvent, heating the dissolved membranes under pressure and separating the components. Active membranes are produced from the recycled materials.

Abstract: Fuel cell membrane electrode assemblies having at least two solution cast films, preferably in combination with a perimeter sealing material between the solution cast films.

Abstract: An electrochemical fuel cell stack comprising an upper end plate assembly; a lower end plate assembly; at least one electrochemical fuel cell assembly interposed between the upper and lower end plate assemblies; and a clamp mechanism operative to compressively clamp the stack. A plurality of screws threaded through threaded bores in the upper end plate at spaced locations in the upper end plate and bearing at their lower ends on an upper face of a distributor plate are selectively tightened to provide a substantially uniform torque in each screw whereby to assure uniform compressive loading across the area of the distributor plate and thereby across the area of the fuel cell assembly.

Abstract: A system for controlling the humidity level of a fuel cell is provided. The system includes a fuel cell, a humidifier for humidifying the fuel cell, and a controller for determining the humidity level of the fuel cell and controlling the humidifier in response to the determined humidity level. The resistance of the fuel cell varies as a function of the humidity level of the fuel cell. Thus, in a preferred system, the controller calculates the resistance of the fuel cell via measurements of AC preferred voltage and current components to determine the humidity level of the fuel cell. A method for controlling the humidity level of a fuel cell is also provided. The steps of the method include: determining the humidity level of the fuel cell, and humidifying the fuel cell in response to the determined humidity level.

Abstract: There is provided a multilayer gas distribution structure for use with a membrane electrode assembly of a PEM fuel cell. The layers of the multilayer diffusion structure have selected chemical and physical properties. Together, the layers facilitate transport of reactant gas to the electrode while improving water management.