Patents by Inventor STEPHEN HAROLD WARD

STEPHEN HAROLD WARD has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • SYSTEMS AND METHODS FOR THERMOPLASTIC PANEL STRETCH/ROLL FORMING
    Publication number: 20230073068
    Abstract: A thermoforming method includes forming a skin comprising a plurality of plies thermoplastic resin and fiber, securing an edge of the skin to a mandrel, heating, via a heating element, the skin to a forming temperature, moving a thermoforming apparatus with respect to the mandrel, rolling at least one roller of the thermoforming apparatus along the skin in a direction away from the clamped edge of the skin in response to the thermoforming apparatus moving with respect to the mandrel, and in response to the at least one roller of the thermoforming apparatus rolling along the skin, compressing the skin between the at least one roller and the mandrel, consolidating the plurality of plies of material, and bending the skin to conform to a shape of the mandrel. The consolidated and formed skin is then cooled and removed from the mandrel.
    Type: Application
    Filed: November 15, 2022
    Publication date: March 9, 2023
    Applicant: ROHR, INC.
    Inventor: Stephen Harold Ward
  • Systems and methods for thermoplastic panel stretch/roll forming
    Patent number: 11524468
    Abstract: A thermoforming method includes forming a skin comprising a plurality of plies thermoplastic resin and fiber, securing an edge of the skin to a mandrel, heating, via a heating element, the skin to a forming temperature, moving a thermoforming apparatus with respect to the mandrel, rolling at least one roller of the thermoforming apparatus along the skin in a direction away from the clamped edge of the skin in response to the thermoforming apparatus moving with respect to the mandrel, and in response to the at least one roller of the thermoforming apparatus rolling along the skin, compressing the skin between the at least one roller and the mandrel, consolidating the plurality of plies of material, and bending the skin to conform to a shape of the mandrel. The consolidated and formed skin is then cooled and removed from the mandrel.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: December 13, 2022
    Assignee: Rohr, Inc.
    Inventor: Stephen Harold Ward
  • SYSTEMS AND METHODS FOR THERMOPLASTIC PANEL STRETCH/ROLL FORMING
    Publication number: 20210237372
    Abstract: A thermoforming method includes forming a skin comprising a plurality of plies thermoplastic resin and fiber, securing an edge of the skin to a mandrel, heating, via a heating element, the skin to a forming temperature, moving a thermoforming apparatus with respect to the mandrel, rolling at least one roller of the thermoforming apparatus along the skin in a direction away from the clamped edge of the skin in response to the thermoforming apparatus moving with respect to the mandrel, and in response to the at least one roller of the thermoforming apparatus rolling along the skin, compressing the skin between the at least one roller and the mandrel, consolidating the plurality of plies of material, and bending the skin to conform to a shape of the mandrel. The consolidated and formed skin is then cooled and removed from the mandrel.
    Type: Application
    Filed: February 3, 2020
    Publication date: August 5, 2021
    Applicant: ROHR, INC.
    Inventor: STEPHEN HAROLD WARD